Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- Additional instructions for permanent magnet motor drives
- Contents of the manual
- Quick installation, commissioning and operating flowchart
- Terms and abbreviations
- Product overview
- Layout
- Drive module without full-size output cable connection terminals (option +0H371 and IP20 shrouds (option +0B051), with common mode filter (+E208)
- Control unit
- Overview of power and control connections
- External control connection terminals
- External control unit connection cables
- Type designation label
- Type designation key
- Channel installation
- Planning the layout of the cabinet
- Layout example, door open
- Selecting the busbar material and preparation of the joints
- Planning the electromagnetic compatibility (EMC) of the cabinet
- Planning the cooling
- Preventing the recirculation of hot air
- Required free space
- Moving and unpacking the unit
- Package drawings
- Checking the delivery
- Attaching the drive module by the flange
- Attaching the drive module by the heatsink
- Attaching the metallic shroud (standard and with ground bar [option +H370])
- Attaching the external control unit to a mounting plate or wall
- Attaching the external control unit vertically on a DIN rail
- Selecting the supply disconnecting device
- Protecting the motor insulation and bearings
- Additional requirements for explosion-safe (EX) motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Selecting the power cables
- Typical power cable sizes
- Power cable types for restricted use
- Armored cable / shielded power cable
- Control panel cable length and type
- Separate control cable ducts
- Circuit breakers
- overload
- Implementing the Emergency stop function
- Implementing the Power loss ride-through function
- Using a contactor between the drive and the motor
- Example bypass connection
- Switching the motor power supply from direct-on-line to drive
- Implementing a motor temperature sensor connection
- Example circuit diagram
- Checking the insulation of the assembly
- Checking the compatibility with IT (ungrounded) systems
- Grounding the drive module
- Power cable connection diagram
- Power cable connection procedure
- DC connection
- Removing the control panel holder from the external control unit
- Attaching the control cable clamp plate
- Connecting the external control unit to the drive module
- Connections to the control unit
- Connecting the control cables to the terminals of the control unit
- Default I/O connection diagram
- Notes
- AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO)
- DI6 (XDI:6) as PTC sensor input
- Safe torque off (XSTO)
- Connecting a control panel
- Connecting a PC
- Installing I/O extension, fieldbus adapter and pulse encoder interface modules
- Connecting the memory unit
- Descriptions of symbols
- Heatsink
- Fans
- Replacing the circuit board compartment cooling fans
- Replacing the main cooling fans
- Replacing the standard drive module
- Replacing the control panel battery
- Memory unit
- FSO accessories kit
- Definitions
- Ambient temperature derating
- Altitude derating
- High speed mode
- Fuses (IEC)
- Dimensions, weights and free space requirements
- Losses, cooling data and noise
- Motor connection data
- Control unit connection data (ZCU-14)
- Control panel type
- Efficiency
- Materials
- CE marking
- Declaration of Conformity
- Compliance with EN 61800-3:2004
- UL marking
- CSA marking
- Standard configuration – IP20 (UL Open Type)
- Drive module with options +E208 and +H370 – IP20 (UL Open Type)
- Drive module with options +0B051+E208+0H371 – IP00 (UL Open Type)
- Drive module with options +0B051+E208+0H371+C217 – IP00 (UL Open Type)
- Drive module with options +0B051+0H371 – IP00 (UL Open Type)
- Mounting plate
- External control unit
- Compliance with the European Machinery Directive
- Grounding of protective shields
- Single-channel connection
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Operation principle
- Maintenance
- Competence
- Abbreviations
- Selecting a custom resistor
- Minimizing electromagnetic interference
- Protecting the resistor cable against short-circuits
- Technical data
- Dimensions and weights
- Ordering codes
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11Multiple drives (external power supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Start-up including acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Acceptance test reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Acceptance test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Fault tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16317. Resistor brakingContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Operation principle and hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Planning the braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Selecting the default brake circuit components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Selecting a custom resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166Selecting and routing the external brake resistor cables . . . . . . . . . . . . . . . . . . . . . 166Minimizing electromagnetic interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Maximum cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167EMC compliance of the complete installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Placing the brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Protecting the system against thermal overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Protecting the resistor cable against short-circuits . . . . . . . . . . . . . . . . . . . . . . . . . . 168Mechanical installation of external brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169SAFUR resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Terminals and cable lead-through data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17018. du/dt and sine filtersContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171du/dt filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171When is a du/dt filter needed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Selection table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Description, installation and technical data of the FOCH filters . . . . . . . . . . . . . . . . 172Sine filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172When is a sine filter needed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Selection table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Description, installation and technical data of the sine filters . . . . . . . . . . . . . . . . . . 172
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