Contents - Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- Additional instructions for permanent magnet motor drives
- Related documents
- Quick installation, commissioning and operation flowchart
- Terms and abbreviations
- Single-line circuit diagram of the drive
- Line-side converter
- Cabinet layout
- Overview of power and control connections
- External control cable connection terminals
- Door switches and lights
- Other devices on the door
- Descriptions of cabinet options
- Marine construction (option +C121)
- Empty cubicles (options +C196, +C197, +C198, +C199, +C200, +C201)
- Cabinet lighting (option +G301)
- V-meter with selector switch (option +G334)
- Bottom cable entry/exit (options +H350 and +H352)
- L536, +L537
- Pt100 relays (options +2L506, +3L506, +5L506, +8L506)
- Description
- Type designation key
- Necessary tools
- Moving and unpacking the drive
- Moving the crate with a forklift
- Removing the transport package
- Moving the cabinet on rollers
- Final placement of the cabinet
- Installing the IP54 roof (option +B055)
- Fastening the cabinet to the floor and wall or roof
- Fastening methods
- Fastening the cabinet to the floor and wall or roof (marine units)
- Miscellaneous
- Air outlet duct on the cabinet roof (option +C130)
- Protecting the motor insulation and bearings
- Requirements table
- Additional requirements for explosion-safe (EX) motors
- Additional requirements for ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Selecting the power cables
- Typical cable sizes
- Alternative power cable types
- Selecting the control cables
- Routing the cables
- Continuous motor cable shield or enclosure for equipment on the motor cable
- Protecting the motor against thermal overload
- Implementing the Safe torque off function
- Implementing the Power-loss ride-through function
- Implementing a safety switch between the drive and the motor
- Implementing a bypass connection
- Implementing a motor temperature sensor connection
- Drive I/O, I/O extension and encoder interface modules
- Motor and motor cable
- Corner-grounded and midpoint-grounded 690 V delta systems
- Connecting the control cables
- Grounding the outer shields of the control cables at the cabinet entry
- Routing the control cables inside the cabinet
- Routing the control cables inside R11 cabinet
- Connecting to the drive control unit
- Connecting an auxiliary voltage supply (UPS, option +G307)
- Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513, +2L513)
- Wiring the Pt100 relays (option +nL506)
- Wiring the Pt100 relays (option +nL514)
- Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
- Connecting the power cables
- Layout of power cable connection terminals and cable entries
- Connection procedure (IEC)
- Grounding the motor cable shield at the motor end
- Installing option modules
- Installation of safety functions modules (frame R11)
- Case 2: FSO-xx safety functions module next to the control unit
- ZCU-14 control unit
- Default I/O connection diagram
- Jumpers and switches
- DI6 (XDI:6) as PTC sensor input
- DIIL input (XD24:1)
- Technical data
- Checks/Settings with no voltage connected
- Setting up the line-side converter parameters
- Descriptions of symbols
- Cabinet
- Cleaning the door air inlets (IP54)
- Heatsink
- Fans
- Replacing the drive module main fans (frame R11)
- Replacing the LCL filter module fan
- Replacing the auxiliary cooling fans of the drive module (frame R11)
- Replacing the IP54 (UL Type12) roof fan (options +B055 and +C128, frame R11)
- Replacing the IP54 (UL Type 12) roof fan (option +B055, frame R11)
- Replacing the drive and LCL filter modules (frame R11)
- Replacing the LCL filter module
- Capacitors
- Fuses
- Control panel
- Replacing the control unit battery
- Memory unit
- Replacing the memory unit of the line-side converter control unit (R11)
- Definitions
- Derating
- Altitude derating
- High speed mode
- Dimensions and weights
- Free space requirements
- Cooling data, noise
- Sine output filter data
- Terminal data for the drive control unit
- Control unit connection data
- Auxiliary circuit power consumption
- Applicable standards
- CE marking
- Compliance with EN 61800-3:2004
- Category C4
- Tightening torques
- Disclaimers
- What this chapter contains
- R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, option +B054)
- R11 (IP54, UL Type 12, option +B055)
- R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, options +C129, +H350, +H352)
- R11 (IP54, UL Type 12, options +B055, +C128)
- R11 (IP54, UL Type 12, options +B055, +C129)
- R11 (IP54, UL Type 12, options +B055, +C129, +H350, +H352)
- R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, option +D150)
- R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, options +D150 +D151)
- R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, option +E206)
- Location and size of power cable connection terminals
- R11 input and motor cable terminal dimensions – top entry and exit
- Input cable terminals (R11)
- Sine filter (+E206) cubicle, 400 mm
- Sine filter (+E206) cubicle, 1000 mm
- Compliance with the European Machinery Directive
- Cable types and lengths
- Single drive (internal power supply)
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Start-up including acceptance test
- Maintenance
- Competence
- Abbreviations
- Declaration of conformity
- Product and service inquiries
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76 Guidelines for planning the electrical installationThis table shows the minimum cross-sectional area related to the phase conductor sizeaccording to IEC 61800-5-1 when the phase conductor and the protective conductor aremade of the same metal. If this is not so, the cross-sectional area of the protective earthingconductor shall be determined in a manner which produces a conductance equivalent tothat which results from the application of this table. Typical cable sizesThe table below gives copper and aluminum cable types with concentric copper shield fornominal current. For drawings of the terminals, see chapter Dimensions (page 183).1. The cable sizing is based on max. 9 cables laid on a cable ladder side by side, three ladder type trays oneon top of the other, ambient temperature 30 °C, PVC insulation, surface temperature 70 °C (EN 60204-1and IEC 60364-5-52/2001). For other conditions, size the cables according to local safety regulations,appropriate input voltage and the load current of the drive.2. The cable sizing is based on NEC Table 310-16 for copper wires, 75 °C (167 °F) wire insulation at 40 °C(104 °F) ambient temperature. Not more than three current-carrying conductors in raceway or cable orearth (directly buried). For other conditions, size the cables according to local safety regulations,appropriate input voltage and the load current of the drive.Cross-sectional area of the phase conductorsS (mm 2 )Minimum cross-sectional area of thecorresponding protective conductorS p (mm 2 )S < 16 S16 < S < 35 1635 < S S/2Drive typeACS880-17-FramesizeIEC 1) US 2)Cu cable size Al cable size Cu cable sizemm 2 mm 2 AWG/kcmilUN = 400 V0293A-3 R11 2 × (3×95) 2 × (3×120) 2 × 3/00363A-3 R11 2 × (3×120) 2 × (3×185) 2 × 4/00442A-3 R11 2 × (3×150) 3 × (3×120) 2 × 2500505A-3 R11 3 × (3×95) 3 × (3×150) 2×500 MCM or 3×250 MCM0585A-3 R11 3 × (3×120) 3 × (3×185) 2×600 MCM or 3×300 MCM0650A-3 R11 3 × (3×150) 3 × (3×240) 2×700 MCM or 3×350 MCMUN = 500 V0260A-5 R11 2 × (3×70) 2 × (3×95) 2 × 2/00361A-5 R11 2 × (3×120) 2 × (3×185) 2 × 250 MCM0414A-5 R11 2 × (3×150) 2 × (3×240) 2 × 250 MCM0460A-5 R11 2 × (3×185) 3 × (3×120) 2×400 MCM or 3×4/00503A-5 R11 3 × (3×95) 3 × (3×150) 2×500 MCM or 3×250 MCMUN = 690 V0174A-7 R11 3×120 2 × (3×70) 4/00210A-7 R11 3×185 2 × (3×95) 300 MCM0271A-7 R11 3×240 2 × (3×120) 400 MCM0330A-7 R11 2 × (3×95) 2 × (3×150) 2 × 250 MCM or 3×2/00370A-7 R11 2 × (3×120) 2 × (3×150) 2 × 300 MCM or 3×3/00430A-7 R11 2 × (3×185) 3 × (3×120) 2 × 350 MCM or 3×4/03AXD10000425795
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