Eaton Cooper Power Series Assembly And Installation Instructions Manual

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Eaton Cooper Power Series Assembly And Installation Instructions Manual Manual pdf 9 page image

Frame parts and assemblyGeneral directionsCoat the frame hardware with anti-seize compound(Item 20) before assembling. Connect the hardwaresecurely during assembly, then tighten firmly after securingthe frame on the mounting pad.Frame heightThe upper posts as assembled to the lower posts determinethe frame height. The range of frame-heights is shown inFigures 1 and 2 and Table 1. The amount of required overlap(upper post inside lower post) to obtain the desired frameheight is shown in Table 1.Assembly and installation partsCarefully unpack, separate, and identify the various parts.See Table 2 for the KNOVA59-1 Substation Frame for NOVArecloser, DAS switch, VCS-3 switch, and TVS sectionalizer.See Table 3 for the KNOVA59-3 Substation Frame for NOVASTS recloser.Table 1. Frame Heights and OverlapFrame Heightmm (inches)Overlapmm (inches)2216 (87.25) 724 (28.5)2292 (90.25) 648 (25.5)2369 (93.25) 572 (22.5)2445 (96.25) 495 (19.5)2521 (99.25) 419 (16.5)2597 (102.25) 343 (13.5)2673 (105.25) 267 (10.5)2750 (108.25) 191 (7.5)2826 (111.25) 114 (4.5)Table 2. KNOVA59-1 Substation Assembly and Installation PartsItem Description Part Number Quantity1 Support Angle VCS10011860001 52 Upper post, left 6A00378601 23 Upper post, right 6A00378602 24 Lower post, right RA01152001 25 Lower post, left RA01152002 26 Cross brace, short R001533002 47 Cross brace, long R001533008 48 Control mounting strap KM00001366X000 19 Hex-head cap screw, 1/2-13 X 1.25” 730115150125A 3410 Hex-head cap screw, 1/2-13 X 1.50” 730115150150A 411 Hex-head cap screw, 1/2-13 X 1.75” 730115150175A 1012 Hex-head cap screw, 1/2-13 X 2.5” 730115150250A 213 Hex nut, 1/2-13 880215113050A 5014 Spring lockwasher, 1/2-med 900815050000A 5015 Washer 900215050000A 216 Spacer KA20280061 1217 Caplug bolt cover .5” KA20730057 218 Caplug retainer, .5” KA20730058 220 Anti-seize compound KA23640017 3IMPORTANTDetermine the desired frame height and required overlapbefore beginning. This will affect the assembly process forthe substation frame.5SUBSTATION FRAME KNOVA59-1 AND KNOVA59-3 ASSEMBLY AND INSTALLATION INSTRUCTIONS MN280043EN January 2016