Part No. 106488 Genie Z-45/25 Bi-Energy and Genie Z-45/25J Bi-Energy 3 - 5July 2004 Section 3 • Scheduled Maintenance ProceduresChecklist A - Rev A Y N RA-1 Pre-operationinspectionA-2 Check for fuel leaksA-3 Hydraulic leaksA-4 Generator belts andpulleysA-5 Function testsPerform after 40 hours:A-6 30 Day ServicePerform every 50 hours:A-7 Perform enginemaintenancePerform every 75 hours:A-8 Perform enginemaintenancePerform every 100 hours:A-9 Grease rotationbearingA-10 Perform enginemaintenancePerform every 150 hours:A-11 Perform enginemaintenancePerform every 200 hours:A-12 Perform enginemaintenanceChecklist B - Rev A Y N RB-1 RadiatorB-2 Exhaust systemB-3 BatteriesB-4 Electrical wiringB-5 Lug nut torqueB-6 Brake configurationB-7 Drive hub oil levelB-8 Engine RPMB-9 Ground controloverrideB-10 Platform levelingB-11 Engine idle selectB-12 Drive brakesB-13 Drive speed - stowedB-14 Drive speed - raisedB-15 Alarm package(if equipped)B-16 Turntable rotation stopB-17 Electrical contactorsB-18 Hydraulic return filterB-19 Hydraulic oil analysisPerform every 400 hours:B-20 Perform enginemaintenanceInstructions· Make copies of this page to use foreach inspection.· Select the appropriate checklist(s) forthe type of inspection to beperformed.Daily or 8 hourInspection: AQuarterly or 250 hourInspection: A+BSix Month or 500 hourInspection: A+B+CAnnual or 1000 hoursInspection: A+B+C+D2 Year or 2000 hourInspection: A+B+C+D+E· Place a check in the appropriate boxafter each inspection procedure iscompleted.· If any inspection receives an “N”, tagand remove the machine from service,repair and re-inspect it. After repair,place a check in the “R” box.LegendY = yes, acceptableN = no, remove from serviceR = repairedCommentsMaintenance Inspection ReportModelSerial numberDateHour meterMachine ownerInspected by (print)Inspector signatureInspector titleInspector company
