Part No. 106488 Genie Z-45/25 Bi-Energy and Genie Z-45/25J Bi-Energy 4 - 13July 2004 Section 4 • Repair ProceduresREV A PRIMARY BOOM COMPONENTSHow to Repair the Primary BoomCable TrackComponent damage hazard. Theprimary boom cable track can bedamaged if it is twisted.A 7 link repair section of cabletrack is available through theGenie Industries Service PartsDepartment.a link separation pointb lower clip1 Use a slotted screwdriver to pry down on thelower clip.2 To remove a single link, open the lower clipand then use a screw driver to pry the link tothe side.3 Repeat steps 1 and 2 for each link.ab4-2Primary BoomHow to Remove the PrimaryBoomBodily injury hazard. Thisprocedure requires specific repairskills, lifting equipment and asuitable workshop. Attempting thisprocedure without these skills andtools could result in death orserious injury and significantcomponent damage. Dealerservice is strongly recommended.Perform this procedure with theboom in the stowed position.When removing a hose assemblyor fitting, the O-ring on the fittingand/or hose end must be replacedand then torqued to specificationduring installation.Refer to Section 2,Hydraulic Hoseand Fitting Torque Specifications.1 Remove the platform.2 Remove the platform rotator and platformmounting weldment.3 Z-45/25: Remove the platform leveling slavecylinder. See 2-1,How to Remove the PlatformLeveling Slave Cylinder.Z-45/25J: Remove the jib boom.See 3-1,How to Remove the Jib Boom.
