Troubleshooting8-8Part 1614575-01  2019 Nordson CorporationGeneral Troubleshooting ChartProblem Possible Cause Corrective Action1. Uneven pattern Blockage in spray gun 1. Purge the spray gun. Removethe nozzle and electrodeassembly and clean them.2. Disconnect the powder feed hosefrom the spray gun and blow outthe gun with an air gun.3. Disassemble the spray gun.Remove the inlet and outlet tubesand elbow and clean them.Replace components asnecessary.Nozzle, deflector, or electrodeassembly worn, affecting patternRemove, clean, and inspect thenozzle, deflector, and electrodeassembly. Replace worn parts asnecessary.If excessive wear or impact fusion isa problem, reduce the flow rate andatomizing air flow.Damp powder Check the powder supply, air filters,and dryer. Replace the powdersupply if contaminated.Low atomizing air pressure Increase the atomizing air.Improper fluidization of powder inhopperIncrease the fluidizing air pressure.If the problem persists, remove thepowder from the hopper. Clean orreplace the fluidizing plate ifcontaminated.iFlow module out of calibration Perform the Re-Zero Procedure onpage 8-13.2. Voids in powderpattern (VT)Worn nozzle or deflector Remove and inspect the nozzle ordeflector. Replace worn parts.Plugged electrode assembly orpowder pathRemove the electrode assembly andclean it. Remove powder path ifnecessary and clean it.Electrode air wash flow too high Adjust the needle valve at the powerunit to decrease the electrode airwash flow.Continued...

Safety

Personal Safety

Grounding

Safety Labels

Description

Controller Components

Specifications

ATEX, European Union Special Conditions for Safe Use

Encore Enhance Controller Certification Label

Dimensions for Controller Cabinet

Setup

Controller Configuration

Basic Functions

Software Versions

Opening the Function Menu and Setting Preferences

Functions

Saving and Restoring Settings − F15

Triggering − F39

Operation

Controller Interface

Interlock Keyswitch

Presets

Creating Presets

Electrostatic Settings

Custom Mode

Encore Nano Feedback Control Mode (NFC)

Classic Mode

Adjust mA: Classic Mode: Standard (AFC)

Powder Flow Settings

Setting Powder Flow and Atomizing Setpoints

Air Assist and Fast Flow

VT Powder Flow Settings

Classic Flow Mode Settings

Color Change Purge (HD Only)

HD Purge Settings

Help Codes

HD System Shutdown

Advanced Features

Setup for P2P

Pairing Interface with iFlow Module

Manual iFlow Pairing

Repair

Disassembly

iFlow Module

Solenoid Valve Replacement

Filter Replacement

Troubleshooting

Help Code Troubleshooting Chart

General Troubleshooting Chart

Re-Zero Procedure

Options

Adding the Top Extension Panel

Parts

Spray Controller Configurations

Common Components for Spare Parts

Manual Spray Controller Module

Manual Gun Interface (MGI)

Power Distribution Module

Terminal Block Assembly

Blank Panel

System Connections

Automatic Spray Gun Controller Electrical Diagram

Manual Spray Gun Controller Wiring Diagram

Pump Module Cabinet Diagram

Nordson Encore Enhance Customer Product Manual

Encore Enhance