Nordson Encore HD Customer Product Manual

Also see for Encore HD: Product manual Customer product manual Customer product manual Product manual Customer product manual

Part 1612632−03 2018 Nordson CorporationtentsTable of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Grounding 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Action in the Event of a Malfunction 2. . . . . . . . . . .Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System Components 3. . . . . . . . . . . . . . . . . . . . . . . .System Components reference documents 3. .Pump Panel 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System Options include: 4. . . . . . . . . . . . . . . . . .Pump Panel Components 5. . . . . . . . . . . . . . . . .HD Pump Manifold Components 6. . . . . . . . . . .Solenoid and Flow Control Valve Functions 7.Spray Gun Controller 8. . . . . . . . . . . . . . . . . . . . . . .Operator Controls 8. . . . . . . . . . . . . . . . . . . . . . .Spray Gun Controller Components 8. . . . . . . . .Installation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold and Pump 9. . . . . . . . . . . . . . . . . . . . . . . . .Pump Control Board 10. . . . . . . . . . . . . . . . . . . . . . . .Electrical and Pneumatic Connections 10. . . . . .Switches and Indicators 11. . . . . . . . . . . . . . . . . .P1 and P2 Pinouts 11. . . . . . . . . . . . . . . . . . . . . . .Control Board Configuration 13. . . . . . . . . . . . . . .Network Termination 13. . . . . . . . . . . . . . . . . . . . .Configuration Procedure 14. . . . . . . . . . . . . . . . . .Air and Powder Tubing Connections 15. . . . . . . . . .System Diagram 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Diagram Dual Pump/SprayGun System 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagram Dual Pump/Spray Gun System 18.Operation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Control Panel 20. . . . . . . . . . . . . . . . . . . . . . . .Repair 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Control Panel 21. . . . . . . . . . . . . . . . . . . . . . . . .Preparation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Flow Control Valve Cleaning 22. . . . . . . . . . . . . . . . .Flow Control Valve Replacement 23. . . . . . . . . . . . .Solenoid Valve Replacement 23. . . . . . . . . . . . . . . . .Manifold Installation 23. . . . . . . . . . . . . . . . . . . . . . . .Circuit Board Replacement 23. . . . . . . . . . . . . . . . . . .Parts 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Pump/Spray Gun System with Stand 24. . . .Dual Pump/Spray Gun System with Stand 24. . . . .Pump Panel 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air and Powder Tubing 30. . . . . . . . . . . . . . . . . . . . . .PCA Replacement Kit 31. . . . . . . . . . . . . . . . . . . . . . .Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2018. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.TrademarksColor-on-Demand, Encore, iControl, Nordson, and the Nordson logo areregistered trademarks of Nordson Corporation.nLighten is a trademark of Nordson Corporation.All other trademarks are the property of their respective owners.