Operation 4-1Part 1604870-05 2018 Nordson CorporationSection 4OperationWARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.WARNING: This equipment can be dangerous unless it is used inaccordance with the rules laid down in this manual.WARNING: All electrically conductive equipment in the spray area must begrounded. Ungrounded or poorly grounded equipment can store anelectrostatic charge which can give personnel a severe shock or arc andcause a fire or explosion.European Union, ATEX, Special Conditions for Safe Use1. The Encore XT manual applicator or the Encore HD manual applicatorshall only be used with the Encore XT and HD interface controller andthe Encore XT controller power unit or the Encore HD controller powerunit over the ambient temperature range of +15 C to +40 C.2. Equipment may only be used in areas of low impact risk.3. Caution should be taken when cleaning plastic surfaces of the Encorecontroller and interface. There is a potential for static electricity build upon these components.Daily OperationWARNING: All conductive equipment in the spray area must be connectedto a true earth ground. Failure to observe this warning may result in asevere shock.NOTE: The controller is shipped with a default configuration that will allowyou to start spraying powder as soon as you finish setting up the system.Refer to Controller Configuration on page 4-20 to reference a list of thedefaults and preset change instructions.

Intended Use

Fire Safety

Description System Components 3

Pump Panel

Pump Panel Components

HD Pump Manifold Components

Solenoid and Flow Control Valve Functions

Spray Gun Controller

Installation Manifold and Pump 9

Pump Control Board

Switches and Indicators

Control Board Configuration

Configuration Procedure

Air and Powder Tubing Connections

System Diagram

Pneumatic Diagram Dual Pump/Spray Gun System

Wiring Diagram Dual Pump/Spray Gun System

Operation

Nordson Corporation

Flow Control Valve Cleaning

Flow Control Valve Replacement

Dual Pump/Spray Gun System with Stand

Manifold

Air and Powder Tubing

PCA Replacement Kit

Jackson Street Amherst, OH

Contact Us

Nordson Encore HD Customer Product Manual

Safety

Description

Pump Components

Theory of Operation

Purging

Pump Port Functions

Specifications

Installation

Maintenance

Troubleshooting

Delivery Check

Bubble Test for Color-on-Demand (COD System

Repair

Pump Disassembly

Pump Assembly

Pinch Valve Replacement

Parts

Spare Parts

Air and Powder Tubing Part Numbers

Encore HD

Personal Safety

Grounding

Connections

Manifold Solenoid Valve Functions

Manifold Wiring Diagram

Maintenance and Repair

Pump Module Assembly

Pump Module Unit

Pump Module Manifold

Factory Connections

Pump Cabinet Dimensions

System Air Supply and Grounding Connections

Replacing Grounding Strip

Installing or Replacing the Pump Module

Pump Cabinet Configurations

Pump Cabinet Parts

Qualified Personnel

System Setup

System Connections

Controller Connections

Initial Startup

Standby Button

Factory Set Presets

Changing a Factory Configured Preset or Setpoint Value

Electrostatic Settings

Custom Mode

Classic Mode

Help Codes

Assist Air Setting, Fast Flow Setting, and Software Versions

Powder Flow Settings

XT Powder Flow Settings

Color Change Purge

Color-on-Demand (COD) System Purge

Controller Configuration

Saving and Loading Preset and Function Settings

HD System Shutdown

Help Code Troubleshooting Chart

General Troubleshooting Chart

Re-Zero Procedure

Controller Interconnect Cable Test

Wiring Diagram

Controller Parts

Controller Parts List

Rail Mount Exploded View

Encore HD 1612632