Terex Genie Z-45/25 Bi-Energy Service Manual Manual pdf 184 page image
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Terex Genie Z-45/25 Bi-Energy Service Manual

Also see for Genie Z-45/25 Bi-Energy: Operator's manual supplementService and repair manualOperator's manualService and repair manualOperator's manual

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Contents
  1. Introduction
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part
  12. Machine Specifications
  13. Performance Specifications
  14. Hydraulic Specifications
  15. Manifold Component Specifications
  16. Generator
  17. Hydraulic Hose and Fitting Torque Specifications
  18. Pre-delivery Preparation
  19. Maintenance Inspection Report
  20. A-1 Inspect the Manuals and Decals
  21. A-2 Perform Pre-operation Inspection
  22. A-4 Check the Generator Belts and Pulleys
  23. A-5 Perform 30 Day Service
  24. A-6 Perform Engine Maintenance
  25. A-8 Grease the Turntable Rotation Bearing and Rotate Gear
  26. A-10 Perform Engine Maintenance
  27. B-1 Check the Radiator
  28. B-3 Check the Batteries
  29. B-4 Inspect the Electrical Wiring
  30. B-5 Check the Tires, Wheels and Lug Nut Torque
  31. B-6 Confirm the Proper Brake Configuration
  32. B-8 Check and Adjust the Engine RPM
  33. B-9 Test the Ground Control Override
  34. B-11 Test the Engine Idle Select
  35. B-12 Test the Drive Brakes
  36. B-14 Test the Drive Speed - Raised or Extended Position
  37. B-16 Check the Electrical Contactors
  38. B-18 Test the Emergency Power System
  39. B-19 Perform Engine Maintenance
  40. C-1 Perform Engine Maintenance
  41. C-4 Perform Engine Maintenance
  42. D-1 Check the Primary Boom Wear Pads
  43. D-3 Replace the Drive Hub Oil
  44. D-4 Replace the Hydraulic Tank Return Filter
  45. D-5 Calibrate the Platform Overload System (if equipped)
  46. D-6 Check the Turntable Rotation Bearing Bolts
  47. D-7 Inspect for Turntable Bearing Wear
  48. D-8 Perform Engine Maintenance
  49. E-1 Test or Replace the Hydraulic Oil
  50. E-2 Grease the Steer Axle Wheel Bearings
  51. E-3 Perform Engine Maintenance
  52. repair procedures
  53. Controllers
  54. Platform Leveling Slave Cylinder
  55. Platform Rotator
  56. Jib Boom
  57. Jib Boom Lift Cylinder
  58. Cable Track
  59. Primary Boom
  60. Primary Boom Lift Cylinder
  61. Primary Boom Extension Cylinder
  62. Platform Leveling Master Cylinder
  63. secondary boom components
  64. Secondary Boom
  65. Secondary Boom Lift Cylinders
  66. Timing Adjustment
  67. Generator Pulley
  68. Generator Belts
  69. Auxiliary Pump
  70. Function Pump
  71. Function Manifold Components
  72. Valve Adjustments - Function Manifold
  73. Jib Boom / Platform Rotate Manifold Components
  74. Turntable Rotation Manifold Components
  75. Valve Coils
  76. Turntable Rotation Assembly
  77. Motor Controller
  78. fault codes
  79. Fault Code Chart
  80. Electrical Symbols Legend
  81. Hydraulic Symbols Legend
  82. Electrical Schematic (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  83. Ground Control Box Terminal Strip Wiring Diagram (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  84. Ground Control Box Switch Panel Wiring Diagram (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  85. Electrical Schematic (ANSI / CSA from serial number Z452513A-45735)
  86. Ground Control Box Terminal Strip Wiring Diagram (ANSI / CSA from serial number Z452513A-45735)
  87. Ground Control Box Terminal Strip Wiring Diagram (CE from serial number Z452510A-39314 to Z452513A-45734)
  88. Ground Control Box Switch Panel Wiring Diagram (CE from serial number Z452510A-39314 to Z452513A-45734)
  89. Platform Control Box Wiring Diagram (CE from serial number Z452510A-39314 to Z4525013A-45734)
  90. Electrical Schematic (CE from serial number Z452513A-45735)
  91. Ground Control Box Terminal Strip Wiring Diagram (CE from serial number Z452513A-45735)
  92. Platform Control Box Wiring Diagram (CE from serial number Z452513A-45735)
  93. Electrical Schematic (AS from serial number Z452510A-39314 to Z452511A-40559)
  94. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452510A-39314 to Z452511A-40559)
  95. Platform Control Box Wiring Diagram (AS from serial number Z452510A-39314 to Z452511A-40559)
  96. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452511A-40560 to Z452513A-45734)
  97. Platform Control Box Wiring Diagram (AS from serial number Z452511A-40560 to Z452513A-45734)
  98. Electrical Schematic (AS from serial number Z452513A-45735)
  99. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452513A-45735)
  100. Platform Control Box Wiring Diagram (AS from serial number Z452513A-45735)
  101. Engine Panel Wiring Diagram
  102. Power Panel Wiring Diagram
  103. CTE Option Wiring Diagram, (CE)
  104. Charger Interlock Option
  105. Hydraulic Schematic
Terex Genie Z-45/25 Bi-Energy Service Manual Manual pdf 184 page image
Section 6 • Schematics September 201512345678A B C D E F G H I J K L M N6 - 60 Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No. 237062Ground Control Box Terminal Strip Wiring Diagram,(AS) (from serial number Z452511A-40560 to Z452513A-45734)D CPRIMARY BOOM UP124567810PRIMARY BOOM DOWNTURNTABLE ROTATE LEFTTURNTABLE ROTATE RIGHTLIFT FLOW CONTROLPRIMARY BOOM EXTENDPRIMARY BOOM RETRACTSECONDARY BOOM UPLIFT PUMPLIFT PUMPPLATFORM LEVEL DOWNPLATFORM LEVEL UPFOOTSWITCH POWER #2SECONDARY BOOM DOWN1919111517181412AUXILIARY PUMP SELECTKEYSWITCH POWER+24 V TO PLATFORM272223STEER RIGHTSTEER LEFTHIGH/LOW RPMGLOW PLUGSTART ENGINE3436373533OFF-LIMIT SPEED40B AC3B-1 C1PBU RD RD-TS61RD/BK-TS61WH-TS62WH/BK-TS62BK-TS63BK/WH-TS63BL-TS60BL/BK-TS60C12DE BL/WHOR-TS59OR/BK-TS59GR-TS57GR/BK-TS57GR/WHGR/WH-J19WH-KS1 (D2)RD-CR3BK-TS52BK/WH-TS56BK/RD-TS54GR/WH-J19GR/WH-J19OR/RD-LEDOR/RD-CR1GR/WHRD-TS51GR/WH-TS60L2HARNESS TOSWITCH PANELTERMINAL BASE (TB)124567810191911151718141227222334363735334240GR/BK-TS58OR/RDRD/WHOR/RDCR187a3086 85BRN87BK8787a85 8630CR4BRNCR20OR/RDBRNCR287a86308587BRNOR/RDRD/BKOR/BKRD/WHOR/RD8787a853086GR/WHCR3BRN87a863085RD87GR/WHBRNCR5GR/WH87a86308587C9HRN BK/RDC6B-9 R9HRNC6B-39 CR5 RD/BKC41DE OR/BKC6B-35 R48BRK RD/WHC3B-3 C3BAT RD/WHC6B-3 P42BAT OR/RDC6B-27 R27AUXC6B-19 R19LPE GR/WHC3B-2 C2PBD RD/BKC3B-4 C4TRL WHC3B-5 C5TRR WH/BKC3B-6 C6LFC WH/RDC3B-7 C7PBE BKC3B-8 C8PBR BK/WHC3B-10 C10SBU BLC3B-11 C11SBD BL/BKC3B-12 C12DE BL/WHC4B-2 C14PLU ORC4B-3 C15PLD OR/BKC4B-5 C17PRL GRC4B-6 C18PRR GR/BKC4B-7 C19LPE GR/WHC1B-1 C27AUX RDC1B-7 C33STR BKC1B-8 C34SA BK/WHC1B-9 C35HRPM BK/RDC1B-11 C37STC BL/BKC1B-10 C36STCC BLC2B-4 R42BAT OR/RDC2B-6 C129DA GR/BKC6B-1 C1PBU RDC6B-2 C2PBD RD/BKC6B-4 C4TRL WHC6B-5 C5TRR WH/BKC6B-6 C6LFC WH/RDC6B-7 C7PBE BKC6B-8 C8PBR BK/WHC6B-10 C10SBU BLC6B-11 C11SBD BL/BKC6B-14 C14PLU ORC6B-15 C15PLD OR/BKC6B-17 C17PRL GRC6B-18 C18PRR GR/BKC6B-38 C19LPE GR/WHC6B-20 C22LS BKC6B-36 C36SCC BLC6B-37 C37SCW BL/BKC6B-22 R42BAT OR/RDBK-CR4C5B-5 C33STR BKC5B-22 C34SA BK/WHC5B-18 C35HRPM BK/RDC28TTA RD/BKC29JSH RD/WHC30FWD WHC31REV WH/BKC32JSL WH/RDC16DE OR/RDC13DEL BL/RD C4B-1C4B-4C1B-2C1B-3C1B-4C1B-5C1B-6C6B-26 C12DE BL/WHC3B-9C6B-13C6B-16C6B-28C6B-29C6B-30C6B-31C6B-32P182BAT RDC7B-2 P23BAT WHGROUNDSTUDC7B-3 BATGND BRNBRNBRN C5B-2C5B-3 C23PWR WHC5B-1 P182BAT RDC5B-11 C21IGN2 WHP182BAT RD C7B-4BKOR/RDOR/RDGR/WH-CR3C6B-12 C12DE BL/WHOR/RD-42AC6B-33 C129DA BKPLATFORM ROTATE RIGHT/JIB DOWNPLATFORM ROTATE LEFT/JIB UPC129DA-BKC129DA-BKC129DA-BKC129DA-BKJIB DESCENT ALARM44 44C2B-2 C40LS ORSWITCH 48 VOLTS42C6B-24 C40LS ORC6B-40 C40LS ORBRNBK/RDRDGR/WHRD/WHC6B-21BRNGR/WHC2B-7 C45JSV GR/WHBRN-HMC6B-25 BK BRNBRNBK-KS1BRN GNDRD TS55RD TS51BK C7B-1BK 22DC321 3 4 5 6 7 8 12C32-4 P22BAT BKKEYSWEITCH POWER134 134 RD KS1RD H6C6B-34 P134BAT RDC2B-5 P134BAT RDD30 D50D74D60D59D29D78D76D13D72D85C5C1BC2BC3BC4BC6C7BC2B-3ES0275MES0276NU33GR/BK H6BL/WH C1-12RD H6GR/BK L45GR/BK C2B-6GR/BK C32-8RD 134BRD C32-1H6
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Genie Z-45/25 Bi-EnergyGenie Z-45/25J Bi-Energy
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