Terex Genie Z-45/25 Bi-Energy Service Manual Manual pdf 205 page image
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Terex Genie Z-45/25 Bi-Energy Service Manual

Also see for Genie Z-45/25 Bi-Energy: Operator's manual supplementService and repair manualOperator's manualService and repair manualOperator's manual

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Contents
  1. Introduction
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part
  12. Machine Specifications
  13. Performance Specifications
  14. Hydraulic Specifications
  15. Manifold Component Specifications
  16. Generator
  17. Hydraulic Hose and Fitting Torque Specifications
  18. Pre-delivery Preparation
  19. Maintenance Inspection Report
  20. A-1 Inspect the Manuals and Decals
  21. A-2 Perform Pre-operation Inspection
  22. A-4 Check the Generator Belts and Pulleys
  23. A-5 Perform 30 Day Service
  24. A-6 Perform Engine Maintenance
  25. A-8 Grease the Turntable Rotation Bearing and Rotate Gear
  26. A-10 Perform Engine Maintenance
  27. B-1 Check the Radiator
  28. B-3 Check the Batteries
  29. B-4 Inspect the Electrical Wiring
  30. B-5 Check the Tires, Wheels and Lug Nut Torque
  31. B-6 Confirm the Proper Brake Configuration
  32. B-8 Check and Adjust the Engine RPM
  33. B-9 Test the Ground Control Override
  34. B-11 Test the Engine Idle Select
  35. B-12 Test the Drive Brakes
  36. B-14 Test the Drive Speed - Raised or Extended Position
  37. B-16 Check the Electrical Contactors
  38. B-18 Test the Emergency Power System
  39. B-19 Perform Engine Maintenance
  40. C-1 Perform Engine Maintenance
  41. C-4 Perform Engine Maintenance
  42. D-1 Check the Primary Boom Wear Pads
  43. D-3 Replace the Drive Hub Oil
  44. D-4 Replace the Hydraulic Tank Return Filter
  45. D-5 Calibrate the Platform Overload System (if equipped)
  46. D-6 Check the Turntable Rotation Bearing Bolts
  47. D-7 Inspect for Turntable Bearing Wear
  48. D-8 Perform Engine Maintenance
  49. E-1 Test or Replace the Hydraulic Oil
  50. E-2 Grease the Steer Axle Wheel Bearings
  51. E-3 Perform Engine Maintenance
  52. repair procedures
  53. Controllers
  54. Platform Leveling Slave Cylinder
  55. Platform Rotator
  56. Jib Boom
  57. Jib Boom Lift Cylinder
  58. Cable Track
  59. Primary Boom
  60. Primary Boom Lift Cylinder
  61. Primary Boom Extension Cylinder
  62. Platform Leveling Master Cylinder
  63. secondary boom components
  64. Secondary Boom
  65. Secondary Boom Lift Cylinders
  66. Timing Adjustment
  67. Generator Pulley
  68. Generator Belts
  69. Auxiliary Pump
  70. Function Pump
  71. Function Manifold Components
  72. Valve Adjustments - Function Manifold
  73. Jib Boom / Platform Rotate Manifold Components
  74. Turntable Rotation Manifold Components
  75. Valve Coils
  76. Turntable Rotation Assembly
  77. Motor Controller
  78. fault codes
  79. Fault Code Chart
  80. Electrical Symbols Legend
  81. Hydraulic Symbols Legend
  82. Electrical Schematic (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  83. Ground Control Box Terminal Strip Wiring Diagram (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  84. Ground Control Box Switch Panel Wiring Diagram (ANSI / CSA from serial number Z452510A-39314 to Z452513A-45734)
  85. Electrical Schematic (ANSI / CSA from serial number Z452513A-45735)
  86. Ground Control Box Terminal Strip Wiring Diagram (ANSI / CSA from serial number Z452513A-45735)
  87. Ground Control Box Terminal Strip Wiring Diagram (CE from serial number Z452510A-39314 to Z452513A-45734)
  88. Ground Control Box Switch Panel Wiring Diagram (CE from serial number Z452510A-39314 to Z452513A-45734)
  89. Platform Control Box Wiring Diagram (CE from serial number Z452510A-39314 to Z4525013A-45734)
  90. Electrical Schematic (CE from serial number Z452513A-45735)
  91. Ground Control Box Terminal Strip Wiring Diagram (CE from serial number Z452513A-45735)
  92. Platform Control Box Wiring Diagram (CE from serial number Z452513A-45735)
  93. Electrical Schematic (AS from serial number Z452510A-39314 to Z452511A-40559)
  94. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452510A-39314 to Z452511A-40559)
  95. Platform Control Box Wiring Diagram (AS from serial number Z452510A-39314 to Z452511A-40559)
  96. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452511A-40560 to Z452513A-45734)
  97. Platform Control Box Wiring Diagram (AS from serial number Z452511A-40560 to Z452513A-45734)
  98. Electrical Schematic (AS from serial number Z452513A-45735)
  99. Ground Control Box Terminal Strip Wiring Diagram (AS from serial number Z452513A-45735)
  100. Platform Control Box Wiring Diagram (AS from serial number Z452513A-45735)
  101. Engine Panel Wiring Diagram
  102. Power Panel Wiring Diagram
  103. CTE Option Wiring Diagram, (CE)
  104. Charger Interlock Option
  105. Hydraulic Schematic
Terex Genie Z-45/25 Bi-Energy Service Manual Manual pdf 205 page image
September 2015 Section 6 • Schematics12345678N M L K J I H G F E D C B APart No. 237062 Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 6 - 81Power Panel Wiring DiagramDC AMMETER CABLEAC POWER CABLECONTROLLERBATTERYBK-FROM CHARGER (BL-NEGATIVE)NOTES:1. ALL WIRE IS 16 GAUGE UNLESS OTHERWISE SPECIFIED.LEFT SIDEDRIVE MOTORCHASSISGROUNDF1A1BK-2GAES0275NES0276PBRN-J8BK-FROM CHARGERBK-2GABK-2GARD-2GARD-10GAF2A2RD-2GARD-10GAF2200A48V DCRD-2GABK-2GABK-2GABK-2GABRN-J823C31REV WH/BKR27AUX RD12OR/RDBRN-J8BK-2GARD-2GARD-10GABRN-J824RD-2GARD-10GAOR/RDRD-2GA4 3 1267 511 10 9 8F1 F2MOTOR CONTROLLERB- M- B+CFIL BKR42BAT OR/RDC30FWD WHR42BAT OR/RDC12DRE BL/WHC40LS ORGRCR5 RD/BK2022 21 19 18C29JSH RD/WHC32JSL WH/RD1617 15 1314BRN-J8RDGR/BK-BATT ISM-9AP-2-+-WH-BATTWH-BATT+-+-++_WH-BATT R12LEFT SIDEBATTERY PACK+-R42BAT OR/RDR42BAT OR/RDP42BAT OR/RDRD-P182-12GAPR-2 LIFT CONTACTORDIODEGR/WH-19BK-2GABK-2GAFUNCTION HARNESSBK-2GABK-2GARD-2GAR42BAT OR/RDPR-1 DRIVE CONTACTORF5 10APR-1TOP VIEW OFDRIVE CONTACTORAUXILIARY LIFTPUMPA2D1D1PRIMARYLIFT PUMPA1RD-2GATO GROUND CONTROL BOXCONNECTOR C6BACBATTERYCHARGERRD-2GABK-2GARD-2GAA1BK-2GARD-2GARD-10GARD-2GARD-P182-12GARIGHT SIDEDRIVE MOTORA2F2F1F1200A24V DCBK-2GABK-2GAAUXILIARY POWER UNITCONTACTORPR-3+-AP-1POSNEGRD-2GACHARGERLED INDICATORORAMMETER+-+ACCHARGERPLUG-+--+-48V DCALTERNATORRIGHT SIDEBATTERY PACK+BK BK BKDIODEDIODETO ENGINE PANELRD-10GAF4500AP42BAT OR/RD853087a8786CR24C108PLP GR/BK33W33WRD-2GARD-2GAWH-FROM CHARGER (BR-POSITIVE)BK-2GAREFERNCE ONLY - NOT A WIRER42BAT OR/RD
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Genie Z-45/25 Bi-EnergyGenie Z-45/25J Bi-Energy
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