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Yanmar 3JH4E Service Manual

Also see for 3JH4E: Service manualService manualOperation manualInstallation manualService manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. safety labels
  9. safety precautions
  10. rotating parts
  11. exterior views
  12. Specifications
  13. Fuel oil, lubricating oil and coolant
  14. lubricating oil
  15. Coolant
  16. engine outline
  17. piping diagrams
  18. Exhaust Gas Emission Regulation in U.S.A. only
  19. Engines of 37kW or more: 4JH4-TE and 4JH4-HTE
  20. inspection and adjustment
  21. Periodic inspection and maintenance procedure
  22. Inspection after initial 50 hours or one month operation
  23. Inspection every 50 hours or monthly
  24. Inspection every 250 hours or one year
  25. Inspection every two years
  26. Adjusting the no-load maximum or minimum speed
  27. sensor inspection
  28. Thermostat inspection
  29. adjusting operation
  30. check points and precautions during running
  31. long storage
  32. Troubleshooting
  33. quick reference chart for troubleshooting
  34. starting trouble
  35. Troubleshooting (Concerning engine and fuel injection equipment)
  36. Troubleshooting by measuring compression pressure
  37. Disassembly and reassembly
  38. disassembly and reassembly tools
  39. special hand tools
  40. measuring instruments
  41. other material
  43. Reassembly
  44. Inspection and servicing of basic engine parts
  45. Color check procedure
  46. Replacement of cup plugs
  47. cylinder bore measurement
  48. Cylinder head
  49. inspecting the cylinder head
  50. valve seat correction procedure
  51. Intake/exhaust valves, valve guides
  52. valve springs
  53. assembling the cylinder head
  54. Measuring top clearance
  55. Intake and exhaust rocker arms
  56. adjustment of valve clearance
  57. piston and piston pins
  58. Piston
  59. piston pin
  60. piston rings
  61. connecting rod
  62. Inspecting the connection rod
  63. crank pin metal
  64. piston pin bushing
  65. crankshaft and main bearing
  66. main bearing
  67. camshaft and tappets
  68. Tappets
  69. timing gear
  70. flywheel and housing
  71. fuel injection timing
  72. fuel injection equipment
  73. Fuel injection pump service data
  74. Fuel injection pump structure
  75. Removing a fuel injection pump
  76. Installing a fuel injection pump
  77. Tools
  78. Fuel feed pump
  79. fuel feed pump
  80. Fuel feed pump inspection
  81. Fuel injection pump/ governor for 4JH4-TE and 4JH4-HTE
  86. Troubleshooting of fuel injection pump
  87. Fuel injection nozzle
  88. fuel filter
  89. Fuel filter for 4JH4-TE and 4JH4-HTE
  90. fuel tank
  91. Intake and exhaust system
  92. Breather system (A reductor to intake air system of blowby gas)
  93. Diaphragm assy inspection (only for 3JH4E and 4JH4E)
  94. exhaust system
  95. Exhaust system for 4JH4-TE and 4JH4-HTE
  96. Turbocharger
  97. Lubrication system
  98. lube oil pump
  99. Lube oil pump disassembly and reassembly
  100. lube oil pump inspection
  101. Oil pressure control valve construction
  102. Lube oil filter
  103. Lube oil cooler
  104. piston cooling oil nozzle
  105. Rotary waste oil pump (Optional)
  106. Coolant system
  107. seawater pump
  108. Specifications of seawater pump
  109. Seawater pump disassembly
  110. Seawater pump reassembly
  111. fresh water pump
  112. fresh water pump disassembly
  113. Fresh water pump inspection
  114. heat exchanger
  115. Heat exchanger inspection
  116. Pressure cap and coolant recovery tank
  117. replacing filler neck
  118. Function of the coolant recovery tank
  119. coolant recovery tank
  120. testing the thermostat
  121. Bilge pump and bilge strainer (Optional)
  122. Description
  123. Cautions
  124. assembly procedure
  125. cautions for assembling
  127. reduction and reversing gear
  128. Specifications of 4JH4E and marine gears
  129. Specifications of 4JH4-TE and 4JH4-HTE marine gears
  130. Remote control system (Optional)
  131. remote control installation
  132. remote control inspection
  133. remote control adjustment
  134. Electrical system
  135. Wiring diagram
  136. Battery
  137. starting motor
  138. Structure
  139. Wiring diameter of a starting motor
  140. Alternator 12V/60A (Optional)
  143. Inspection
  144. Alternator 12V/80A (Standard)
  147. instrument panel
  148. warning devices
  149. Sender unit for lube oil pressure gauge
  150. Coolant temperature alarm
  151. Air heater (Optional)
  152. Electric engine stopping device
  153. service standards
  154. engine body
  155. camshaft and gear train
  156. Cylinder block
  157. Lubricating oil system (Trochoid pump)
  158. tightening torque for bolts and nuts
Yanmar 3JH4E Service Manual Manual pdf 242 page image
6. Fuel Injection equipment2226.1.8 ToolsName of tool Shape and size ApplicationPump mounting scalefor Yanmar tester 158090-51010for Bosch (tester) 158090-51020Measuring device(cam backlash)158090-51050Plunger insert158090-51100Tappet holder158090-51200Weight extractor158090-51400010677-00X 010678-00X010679-00X010680-00X010681-00X010682-00X010683-00X010684-00X010685-00X
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This manual is suitable for:
3JH4E4JH4-HTE4JH4-TE4JH4E
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