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Yanmar 3JH4E Service Manual

Also see for 3JH4E: Service manualService manualOperation manualInstallation manualService manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. safety labels
  9. safety precautions
  10. rotating parts
  11. exterior views
  12. Specifications
  13. Fuel oil, lubricating oil and coolant
  14. lubricating oil
  15. Coolant
  16. engine outline
  17. piping diagrams
  18. Exhaust Gas Emission Regulation in U.S.A. only
  19. Engines of 37kW or more: 4JH4-TE and 4JH4-HTE
  20. inspection and adjustment
  21. Periodic inspection and maintenance procedure
  22. Inspection after initial 50 hours or one month operation
  23. Inspection every 50 hours or monthly
  24. Inspection every 250 hours or one year
  25. Inspection every two years
  26. Adjusting the no-load maximum or minimum speed
  27. sensor inspection
  28. Thermostat inspection
  29. adjusting operation
  30. check points and precautions during running
  31. long storage
  32. Troubleshooting
  33. quick reference chart for troubleshooting
  34. starting trouble
  35. Troubleshooting (Concerning engine and fuel injection equipment)
  36. Troubleshooting by measuring compression pressure
  37. Disassembly and reassembly
  38. disassembly and reassembly tools
  39. special hand tools
  40. measuring instruments
  41. other material
  42. Reassembly
  43. Inspection and servicing of basic engine parts
  44. Color check procedure
  45. Replacement of cup plugs
  46. cylinder bore measurement
  47. Cylinder head
  48. inspecting the cylinder head
  49. valve seat correction procedure
  50. Intake/exhaust valves, valve guides
  51. valve springs
  52. assembling the cylinder head
  53. Measuring top clearance
  54. Intake and exhaust rocker arms
  55. adjustment of valve clearance
  56. piston and piston pins
  57. Piston
  58. piston pin
  59. piston rings
  60. connecting rod
  61. Inspecting the connection rod
  62. crank pin metal
  63. piston pin bushing
  64. crankshaft and main bearing
  65. main bearing
  66. camshaft and tappets
  67. Tappets
  68. timing gear
  69. flywheel and housing
  70. fuel injection timing
  71. fuel injection equipment
  72. Fuel injection pump service data
  73. Fuel injection pump structure
  74. Removing a fuel injection pump
  75. Installing a fuel injection pump
  76. Tools
  77. Fuel feed pump
  78. fuel feed pump
  79. Fuel feed pump inspection
  80. Fuel injection pump/ governor for 4JH4-TE and 4JH4-HTE
  81. Troubleshooting of fuel injection pump
  82. Fuel injection nozzle
  83. fuel filter
  84. Fuel filter for 4JH4-TE and 4JH4-HTE
  85. fuel tank
  86. Intake and exhaust system
  87. Breather system (A reductor to intake air system of blowby gas)
  88. Diaphragm assy inspection (only for 3JH4E and 4JH4E)
  89. exhaust system
  90. Exhaust system for 4JH4-TE and 4JH4-HTE
  91. Turbocharger
  92. Lubrication system
  93. lube oil pump
  94. Lube oil pump disassembly and reassembly
  95. lube oil pump inspection
  96. Oil pressure control valve construction
  97. Lube oil filter
  98. Lube oil cooler
  99. piston cooling oil nozzle
  100. Rotary waste oil pump (Optional)
  101. Coolant system
  102. seawater pump
  103. Specifications of seawater pump
  104. Seawater pump disassembly
  105. Seawater pump reassembly
  106. fresh water pump
  107. fresh water pump disassembly
  108. Fresh water pump inspection
  109. heat exchanger
  110. Heat exchanger inspection
  111. Pressure cap and coolant recovery tank
  112. replacing filler neck
  113. Function of the coolant recovery tank
  114. coolant recovery tank
  115. testing the thermostat
  116. Bilge pump and bilge strainer (Optional)
  117. Description
  118. Cautions
  119. assembly procedure
  120. cautions for assembling
  121. reduction and reversing gear
  122. Specifications of 4JH4E and marine gears
  123. Specifications of 4JH4-TE and 4JH4-HTE marine gears
  124. Remote control system (Optional)
  125. remote control installation
  126. remote control inspection
  127. remote control adjustment
  128. Electrical system
  129. Wiring diagram
  130. Battery
  131. starting motor
  132. Structure
  133. Wiring diameter of a starting motor
  134. Alternator 12V/60A (Optional)
  135. Inspection
  136. Alternator 12V/80A (Standard)
  137. instrument panel
  138. warning devices
  139. Sender unit for lube oil pressure gauge
  140. Coolant temperature alarm
  141. Air heater (Optional)
  142. Electric engine stopping device
  143. service standards
  144. engine body
  145. camshaft and gear train
  146. Cylinder block
  147. Lubricating oil system (Trochoid pump)
  148. tightening torque for bolts and nuts
/ 350
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This manual is suitable for:
3JH4E4JH4-HTE4JH4-TE4JH4E
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