Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Optical components
- Additional instructions for permanent magnet motor drives
- Quick installation and commissioning flowchart
- Terms and abbreviations
- Related documents
- Layout
- Frame size R3
- Frame R4...R8
- External control connecting terminal, Frame size R0...R2
- External control connecting terminal, Frame size R3...R5
- External control connection terminals, frames R6...R8
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R0...R2
- Unpacking and examining delivery, frames R5
- Unpacking and examining delivery, frames R6...R8
- Installing the drive
- Installing the drive vertically, frame size R3...R4
- Installing the drive vertically, frames size R5...R8
- Installing the drive vertically side by side
- Other regions
- Alternative power cable types
- Recommended power cable types
- Conduit
- Signals in separate cables
- Routing the cables
- General guidelines, North America
- Continuous motor cable shield or enclosure for equipment on the motor cable
- Protecting the motor against thermal overload
- Using a contactor between the drive and the motor
- Switching the motor power supply from drive to direct-on-line
- Switching the motor power supply from direct-on-line to drive
- Input power cable
- Ground-to-phase varistor
- Frames R4...R8
- Connecting the power cables
- Connection procedure: frames R0...R2
- Finalization
- Connection procedure, frames R3...R4
- Note
- Connection procedure, frames R5...R8
- DC connection
- Default control connections of ABB standard macro
- Notes
- NPN configuration for digital inputs
- Connection examples of two-wire and three-wire sensors
- DI5 as frequency input
- Control cable connection procedure R0...R8
- R0...R2
- R3...R5
- R6...R8
- Front option slot 1
- To remove a front option
- Reinstalling side plates and covers, frames size R5...R8
- Recommended annual maintenance actions by the user
- Heatsink
- Replacing the cooling fan, frames size R0...R4
- Replacing the main cooling fan, frames size R6...R8
- Replacing the auxiliary cooling fan, frames R6...R8
- Capacitors
- LEDs
- Definitions
- Derating
- Switching frequency derating
- Altitude derating
- gG fuses
- gR fuses
- DC fuses
- Circuit breakers
- Dimensions, weights and free space requirements
- Thermal losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- EMC compatibility and motor cable length
- Control connection data
- Auxiliary circuit power consumption
- Efficiency
- For R3...R8
- Materials
- CE marking
- Category C1
- Category C4
- Frame R0, IP20
- Frame R1, IP20
- Frame R3, IP20
- Frame R4, IP20
- Frame R5, IP20
- Frame R6, IP20
- Frame R7, IP20
- Frame R8, IP20
- Compliance with the European Machinery Directive
- Wiring
- Wiring examples (R0...R2)
- Connection principle (R3...R8)
- Wiring examples (R3...R8)
- Cable types and lengths
- Operation principle
- Start-up including acceptance test
- Maintenance
- Fault tracing
- Safety data
- Abbreviations
- Electrical installation
- Start-up
- Dimensions
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Drive of category C2: drive of rated voltage less than 1000 V and intended to be installedand started up only by a professional when used in the first environment.Note:A professional is a person or organization having necessary skills in installing and/or startingup power drive systems, including their EMC aspects.Drive of category C3: drive of rated voltage less than 1000 V, intended for use in the secondenvironment and not intended for use in the first environment.■ Category C1The emission limits are complied with the following provisions:1. The optional EMC filter is selected according to the documentation and installed asspecified in the EMC filter manual.2. The motor and control cables are selected as specified in this manual.3. The drive is installed according to the instructions given in this manual.4. For the maximum motor cable length with 4 kHz switching frequency, see sectionMaximum recommended motor cable length (page 125).WARNING!In a domestic environment, this product may cause radio inference, in which casesupplementary mitigation measures may be required.■ Category C2The emission limits are complied with the following provisions:1. (For R0...R2) The optional EMC filter is selected according to the documentation andinstalled as specified in the EMC filter manual.2. The motor and control cables are selected as specified in this manual.3. The drive is installed according to the instructions given in this manual.4. For the maximum motor cable length with 4 kHz switching frequency, see sectionMaximum recommended motor cable length (page 125).WARNING!The drive may cause radio interference if used in residential or domesticenvironment. The user is required to take measures to prevent interference, inassociation to the requirements for the CE compliance listed above, if necessary.Note:• Do not install a drive with the internal EMC filter connected on IT (ungrounded). Thesupply network becomes connected to ground potential through the internal EMC filtercapacitors which may cause danger or damage to the drive. For disconnecting the EMCfilter see section Frames R0…R3 (page 67).• Do not install a drive with internal EMC filter connected on corner-grounded TN systems;otherwise the drive will be damaged. For disconnecting the internal EMC filter seesection Frames R0…R3 (page 67).■ Category C3The drive complies with the standard with the following provisions:1. The motor and control cables are selected as specified in this manual.Technical data 135
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