Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Optical components
- Additional instructions for permanent magnet motor drives
- Quick installation and commissioning flowchart
- Terms and abbreviations
- Related documents
- Layout
- Frame size R3
- Frame R4...R8
- External control connecting terminal, Frame size R0...R2
- External control connecting terminal, Frame size R3...R5
- External control connection terminals, frames R6...R8
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R0...R2
- Unpacking and examining delivery, frames R5
- Unpacking and examining delivery, frames R6...R8
- Installing the drive
- Installing the drive vertically, frame size R3...R4
- Installing the drive vertically, frames size R5...R8
- Installing the drive vertically side by side
- Other regions
- Alternative power cable types
- Recommended power cable types
- Conduit
- Signals in separate cables
- Routing the cables
- General guidelines, North America
- Continuous motor cable shield or enclosure for equipment on the motor cable
- Protecting the motor against thermal overload
- Using a contactor between the drive and the motor
- Switching the motor power supply from drive to direct-on-line
- Switching the motor power supply from direct-on-line to drive
- Input power cable
- Ground-to-phase varistor
- Frames R4...R8
- Connecting the power cables
- Connection procedure: frames R0...R2
- Finalization
- Connection procedure, frames R3...R4
- Note
- Connection procedure, frames R5...R8
- DC connection
- Default control connections of ABB standard macro
- Notes
- NPN configuration for digital inputs
- Connection examples of two-wire and three-wire sensors
- DI5 as frequency input
- Control cable connection procedure R0...R8
- R0...R2
- R3...R5
- R6...R8
- Front option slot 1
- To remove a front option
- Reinstalling side plates and covers, frames size R5...R8
- Recommended annual maintenance actions by the user
- Heatsink
- Replacing the cooling fan, frames size R0...R4
- Replacing the main cooling fan, frames size R6...R8
- Replacing the auxiliary cooling fan, frames R6...R8
- Capacitors
- LEDs
- Definitions
- Derating
- Switching frequency derating
- Altitude derating
- gG fuses
- gR fuses
- DC fuses
- Circuit breakers
- Dimensions, weights and free space requirements
- Thermal losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- EMC compatibility and motor cable length
- Control connection data
- Auxiliary circuit power consumption
- Efficiency
- For R3...R8
- Materials
- CE marking
- Category C1
- Category C4
- Frame R0, IP20
- Frame R1, IP20
- Frame R3, IP20
- Frame R4, IP20
- Frame R5, IP20
- Frame R6, IP20
- Frame R7, IP20
- Frame R8, IP20
- Compliance with the European Machinery Directive
- Wiring
- Wiring examples (R0...R2)
- Connection principle (R3...R8)
- Wiring examples (R3...R8)
- Cable types and lengths
- Operation principle
- Start-up including acceptance test
- Maintenance
- Fault tracing
- Safety data
- Abbreviations
- Electrical installation
- Start-up
- Dimensions
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7. Prepare the ends of the input power cable and motor cable as illustrated in the figure. Ifyou use aluminum cables, put grease to the peeled aluminum cable before connecting it tothe drive. Two different motor cable types are shown in the figures (7a, 7b).Note:The bare shield is grounded 360 degrees. Mark the pigtail made from the shield as a PEconductor with yellow-and-green color.Electrical installation 87Motor cable6. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.7. Prepare the ends of the input power cable and motor cable as illustrated in thefigure. If you use aluminum cables, put grease to the peeled aluminum cablebefore connecting it to the drive. Two different motor cable types are shown in thefigures (7a, 7b).Note: The bare shield will be grounded 360 degrees. Mark the pigtail made fromthe shield as a PE conductor with yellow-and-green color.8. Slide the cables through the holes of the lead-through plate and attach thegrommets to the holes (the motor cable to the right and the input power cable tothe left).9. Connect the motor cable as follows:• Ground the shield 360 degrees under the grounding clamps.• Connect the twisted shield of the cable to the grounding terminal (9a).• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.Tighten the screws to the torque given in the figure (9b).7aPE6 7a 7bPE7bElectrical installation 87Motor cable6. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.7. Prepare the ends of the input power cable and motor cable as illustrated in thefigure. If you use aluminum cables, put grease to the peeled aluminum cablebefore connecting it to the drive. Two different motor cable types are shown in thefigures (7a, 7b).Note: The bare shield will be grounded 360 degrees. Mark the pigtail made fromthe shield as a PE conductor with yellow-and-green color.8. Slide the cables through the holes of the lead-through plate and attach thegrommets to the holes (the motor cable to the right and the input power cable tothe left).9. Connect the motor cable as follows:• Ground the shield 360 degrees under the grounding clamps.• Connect the twisted shield of the cable to the grounding terminal (9a).• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.Tighten the screws to the torque given in the figure (9b).7aPE6 7a 7bPE7bElectrical installation 87Motor cable6. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.7. Prepare the ends of the input power cable and motor cable as illustrated in thefigure. If you use aluminum cables, put grease to the peeled aluminum cablebefore connecting it to the drive. Two different motor cable types are shown in thefigures (7a, 7b).Note: The bare shield will be grounded 360 degrees. Mark the pigtail made fromthe shield as a PE conductor with yellow-and-green color.8. Slide the cables through the holes of the lead-through plate and attach thegrommets to the holes (the motor cable to the right and the input power cable tothe left).9. Connect the motor cable as follows:• Ground the shield 360 degrees under the grounding clamps.• Connect the twisted shield of the cable to the grounding terminal (9a).• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.Tighten the screws to the torque given in the figure (9b).7aPE6 7a 7bPE7b8. Slide the cables through the holes of the lead-through plate and attach the grommets tothe holes (the motor cable to the right and the input power cable to the left).9. Connect the motor cable as follows:• Ground the shield 360 degrees under the grounding clamps.• Connect the twisted shield of the cable to the grounding terminal (9a).• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W. Tightenthe screws to the torque given in the figure (9b).Note: Frame R8 only:• If you connected the connector to only one conductor, ABB recommends to put theconductor under the upper pressure plate.• The connectors are detachable, but ABB recommends not to detach them. If you do,detach and reinstall the connectors as follows.Input power cable10. Connect the input power cable as in step 9.Electrical installation 8111
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