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ABB ACS580-07 Hardware Manual

Also see for ACS580-07: User manualUser manualHardware manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Safety instructions
  11. General safety in installation, start-up and maintenance
  12. General safety in operation
  13. Electrical safety in installation, start-up and maintenance
  14. Additional instructions and notes
  15. Optical components
  16. Additional instructions for permanent magnet motor drives
  17. Contents of this chapter
  18. Categorization by frame size and option code
  19. Terms and abbreviations
  20. Single-line circuit diagram of the drive
  21. General information on the cabinet layout
  22. Cabinet layout – R8 and R9 (bottom entry and exit of cables)
  23. Mounting plate – R6 to R9
  24. Cabinet layout – R10 and R11 (bottom entry and exit of cables)
  25. Mounting plate
  26. Cooling air flow
  27. Overview of power and control connections
  28. Door switches and lights
  29. Control by PC tools
  30. IP21
  31. Molded case circuit breaker (MCCB, option +F289)
  32. Type designation label
  33. Necessary tools
  34. Moving and unpacking the drive
  35. Unpacking the transport package
  36. Lifting the cabinet
  37. Moving the cabinet after unpacking
  38. Final placement
  39. Attaching methods
  40. Alternative 2 – Using the holes inside the cabinet
  41. Examining the compatibility of the motor and drive
  42. Availability of du/dt filter and common mode filter by drive or inverter type
  43. Additional data for calculating the rise time and the peak line-to-line voltage
  44. Additional note for common mode filters
  45. Typical power cable sizes
  46. Power cable types
  47. Not allowed power cable types
  48. Metal conduit
  49. Signals in separate cables
  50. Routing the cables
  51. General guidelines – North America
  52. Continuous motor cable shield/conduit or enclosure for equipment on the motor cable
  53. Protecting the motor against thermal overload
  54. Using power factor compensation capacitors with the drive
  55. Implementing a bypass connection
  56. Connecting motor temperature sensor to the drive via an option module
  57. Protecting the drive against ground faults
  58. Implementing the Power-loss ride-through function
  59. Using a contactor between the drive and the motor
  60. Implementing a motor temperature sensor connection
  61. Layout of the cable entries (frames R6 to R9)
  62. Layout of the cable entries (frames R10 and R11)
  63. Connecting the power cables
  64. Checking the insulation of the drive system
  65. Guidelines for installing the drive to a TT system
  66. Identifying different types of electrical power systems
  67. Disconnecting the EMC filter and ground-to-phase varistor (R6 to R9)
  68. Connecting the motor cable at the motor end
  69. Connection procedure (IEC, frames R10 and R11)
  70. Connecting the control cables
  71. Grounding the outer shields of the control cables at the cabinet entry
  72. Routing the control cables inside the cabinet
  73. Connecting external wiring to the control unit or optional I/O terminal block
  74. Connecting the emergency stop push buttons (options +Q951 and +Q963)
  75. Connecting external power supply wires for the cabinet heater (option +G300)
  76. Setting the voltage range of the auxiliary control voltage transformer (T21)
  77. Installing option modules
  78. Option slot 1 (fieldbus adapter modules)
  79. Default I/O connection diagram
  80. Option +E205 in frames R10 and R11: DI6 internal overtemperature supervision
  81. Power supply connections for NPN with option +L504
  82. Changing internal overtemperature supervision from DI6 to another digital input
  83. NPN configuration for digital inputs (X2 & X3)
  84. Connection examples of two-wire and three-wire sensors to analog input (AI2)
  85. AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1)
  86. Technical data
  87. Recommended annual maintenance actions by the user
  88. Cleaning the air inlet (door) meshes (IP42 / UL Type 1 Filtered)
  89. Outlet (roof) filters (IP54 / UL Type 12)
  90. Fans
  91. Replacing the cabinet fan (frames R6 to R9)
  92. Replacing the door fan (frames R10 and R11)
  93. Replacing the cabinet fan (frames R10 and R11, IP54)
  94. Replacing the drive module main fans (frames R6 to R8)
  95. Replacing the drive module main fans (frame R9)
  96. Replacing the drive module main fans (frames R10 and R11)
  97. Replacing the auxiliary cooling fan of the drive module (frames R6 to R9)
  98. Replacing the drive module (frames R6 to R9)
  99. Replacing the drive module (frames R10 and R11)
  100. Replacing the drive module (frames R10 and R11, IP54)
  101. Capacitors
  102. Replacing AC fuses
  103. Control panel
  104. NEC ratings
  105. Definitions
  106. Drive types ACS580-0414A-4 and ACS580-0430A-4
  107. Deratings for special settings in the drive control program
  108. Fuses (IEC)
  109. Fuses (UL)
  110. Fuses for branch circuit protection
  111. Dimensions and weights
  112. Maximum allowed plinth height for the extraction/installation ramp
  113. Losses, cooling data and noise
  114. Terminal and entry data for the power cables
  115. US – With option +E205
  116. Connection drawings
  117. Terminal and connection data for auxiliary control circuits
  118. Electrical power network specification
  119. Protection classes
  120. Ambient conditions
  121. Materials
  122. Applicable standards
  123. Markings
  124. Declaration of Conformity
  125. Compliance with the EN 61800-3:2004
  126. UL marking
  127. Disclaimers
  128. 13 Dimension drawings
  129. Frames R6 and R7 (IP21, UL Type 1)
  130. Frames R6 and R7 (+B054: IP42, UL Type 1)
  131. Frames R6 and R7 (+B055: IP54, UL Type 12)
  132. Frames R6 and R7 (+H351 and +H353: top entry and exit)
  133. Frames R6 and R7 (+F289)
  134. Frames R6 and R7 (+F289, +H351, +H353)
  135. Frames R8 and R9 (IP21)
  136. Frames R8 and R9 (+B054: IP42, UL Type 1)
  137. Frames R8 and R9 (+B055: IP54, UL Type 12)
  138. Frames R8 and R9 (+H351 and +H353: top entry and exit)
  139. Frames R8 and R9 (+F289)
  140. Frames R8 and R9 (+F289, +H351, +H353)
  141. Frames R10 and R11 (IP21)
  142. Frames R10 and R11 (+B054: IP42, UL Type 1)
  143. Frames R10 and R11 (+B055: IP54, UL Type 12)
  144. Frames R10 and R11 (+F289)
  145. Frames R10 and R11 (+H351, +H353)
  146. Frames R10 and R11 (+B054: IP42, UL type 1, +H351, +H353)
  147. Frames R10 and R11 (+B055: IP54, UL type 12, +H351, +H353)
  148. Compliance with the European Machinery Directive
  149. Wiring
  150. Connection with external power supply
  151. Wiring with external power supply
  152. Grounding of protective shields
  153. Operation principle
  154. Start-up including acceptance test
  155. Maintenance
  156. Fault tracing
  157. Safety data
  158. TÜV certificate
  159. Layout
  160. Electrical installation
  161. Start-up
  162. CHDI-01 115/230 V digital input extension module
  163. Installing the module
  164. General cabling instructions
  165. Diagnostics
  166. CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
  167. Mechanical installation
  168. CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface)
  169. CPTC-02 ATEX-certified thermistor protection module (external 24 V AC/DC and isolated PTC interface)
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This manual is suitable for:
ACS580-07
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