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ABB ACS580-07 Hardware Manual

Also see for ACS580-07: User manualUser manualHardware manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Safety instructions
  11. General safety in installation, start-up and maintenance
  12. General safety in operation
  13. Electrical safety in installation, start-up and maintenance
  14. Additional instructions and notes
  15. Optical components
  16. Additional instructions for permanent magnet motor drives
  17. Contents of this chapter
  18. Categorization by frame size and option code
  19. Terms and abbreviations
  21. Single-line circuit diagram of the drive
  22. General information on the cabinet layout
  23. Cabinet layout – R8 and R9 (bottom entry and exit of cables)
  24. Mounting plate – R6 to R9
  25. Cabinet layout – R10 and R11 (bottom entry and exit of cables)
  26. Mounting plate
  27. Cooling air flow
  28. Overview of power and control connections
  29. Door switches and lights
  30. Control by PC tools
  31. IP21
  32. Molded case circuit breaker (MCCB, option +F289)
  33. Type designation label
  35. Necessary tools
  36. Moving and unpacking the drive
  37. Unpacking the transport package
  38. Lifting the cabinet
  39. Moving the cabinet after unpacking
  40. Final placement
  41. Attaching methods
  42. Alternative 2 – Using the holes inside the cabinet
  44. Examining the compatibility of the motor and drive
  45. Availability of du/dt filter and common mode filter by drive or inverter type
  46. Additional data for calculating the rise time and the peak line-to-line voltage
  47. Additional note for common mode filters
  48. Typical power cable sizes
  49. Power cable types
  50. Not allowed power cable types
  51. Metal conduit
  52. Signals in separate cables
  53. Routing the cables
  54. General guidelines – North America
  55. Continuous motor cable shield/conduit or enclosure for equipment on the motor cable
  56. Protecting the motor against thermal overload
  57. Using power factor compensation capacitors with the drive
  58. Implementing a bypass connection
  59. Connecting motor temperature sensor to the drive via an option module
  60. Protecting the drive against ground faults
  61. Implementing the Power-loss ride-through function
  62. Using a contactor between the drive and the motor
  63. Implementing a motor temperature sensor connection
  65. Layout of the cable entries (frames R6 to R9)
  66. Layout of the cable entries (frames R10 and R11)
  67. Connecting the power cables
  68. Checking the insulation of the drive system
  69. Guidelines for installing the drive to a TT system
  70. Identifying different types of electrical power systems
  71. Disconnecting the EMC filter and ground-to-phase varistor (R6 to R9)
  72. Connecting the motor cable at the motor end
  73. Connection procedure (IEC, frames R10 and R11)
  74. Connecting the control cables
  75. Grounding the outer shields of the control cables at the cabinet entry
  76. Routing the control cables inside the cabinet
  77. Connecting external wiring to the control unit or optional I/O terminal block
  78. Connecting the emergency stop push buttons (options +Q951 and +Q963)
  79. Connecting external power supply wires for the cabinet heater (option +G300)
  80. Setting the voltage range of the auxiliary control voltage transformer (T21)
  81. Installing option modules
  82. Option slot 1 (fieldbus adapter modules)
  84. Default I/O connection diagram
  85. Option +E205 in frames R10 and R11: DI6 internal overtemperature supervision
  86. Power supply connections for NPN with option +L504
  87. Changing internal overtemperature supervision from DI6 to another digital input
  88. NPN configuration for digital inputs (X2 & X3)
  89. Connection examples of two-wire and three-wire sensors to analog input (AI2)
  90. AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1)
  91. Technical data
  96. Recommended annual maintenance actions by the user
  97. Cleaning the air inlet (door) meshes (IP42 / UL Type 1 Filtered)
  98. Outlet (roof) filters (IP54 / UL Type 12)
  99. Fans
  100. Replacing the cabinet fan (frames R6 to R9)
  101. Replacing the door fan (frames R10 and R11)
  102. Replacing the cabinet fan (frames R10 and R11, IP54)
  103. Replacing the drive module main fans (frames R6 to R8)
  104. Replacing the drive module main fans (frame R9)
  105. Replacing the drive module main fans (frames R10 and R11)
  106. Replacing the auxiliary cooling fan of the drive module (frames R6 to R9)
  107. Replacing the drive module (frames R6 to R9)
  108. Replacing the drive module (frames R10 and R11)
  109. Replacing the drive module (frames R10 and R11, IP54)
  110. Capacitors
  111. Replacing AC fuses
  112. Control panel
  114. NEC ratings
  115. Definitions
  116. Drive types ACS580-0414A-4 and ACS580-0430A-4
  117. Deratings for special settings in the drive control program
  118. Fuses (IEC)
  119. Fuses (UL)
  120. Fuses for branch circuit protection
  121. Dimensions and weights
  122. Maximum allowed plinth height for the extraction/installation ramp
  123. Losses, cooling data and noise
  124. Terminal and entry data for the power cables
  125. US – With option +E205
  126. Connection drawings
  127. Terminal and connection data for auxiliary control circuits
  128. Electrical power network specification
  129. Protection classes
  130. Ambient conditions
  131. Materials
  132. Applicable standards
  133. Markings
  134. Declaration of Conformity
  135. Compliance with the EN 61800-3:2004
  136. UL marking
  137. Disclaimers
  138. 13 Dimension drawings
  139. Frames R6 and R7 (IP21, UL Type 1)
  140. Frames R6 and R7 (+B054: IP42, UL Type 1)
  141. Frames R6 and R7 (+B055: IP54, UL Type 12)
  142. Frames R6 and R7 (+H351 and +H353: top entry and exit)
  143. Frames R6 and R7 (+F289)
  144. Frames R6 and R7 (+F289, +H351, +H353)
  145. Frames R8 and R9 (IP21)
  146. Frames R8 and R9 (+B054: IP42, UL Type 1)
  147. Frames R8 and R9 (+B055: IP54, UL Type 12)
  148. Frames R8 and R9 (+H351 and +H353: top entry and exit)
  149. Frames R8 and R9 (+F289)
  150. Frames R8 and R9 (+F289, +H351, +H353)
  151. Frames R10 and R11 (IP21)
  152. Frames R10 and R11 (+B054: IP42, UL Type 1)
  153. Frames R10 and R11 (+B055: IP54, UL Type 12)
  154. Frames R10 and R11 (+F289)
  155. Frames R10 and R11 (+H351, +H353)
  156. Frames R10 and R11 (+B054: IP42, UL type 1, +H351, +H353)
  157. Frames R10 and R11 (+B055: IP54, UL type 12, +H351, +H353)
  159. Compliance with the European Machinery Directive
  160. Wiring
  161. Connection with external power supply
  162. Wiring with external power supply
  163. Grounding of protective shields
  164. Operation principle
  165. Start-up including acceptance test
  166. Maintenance
  167. Fault tracing
  168. Safety data
  170. TÜV certificate
  172. Layout
  173. Electrical installation
  174. Start-up
  176. CHDI-01 115/230 V digital input extension module
  177. Installing the module
  178. General cabling instructions
  179. Diagnostics
  180. CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
  181. Mechanical installation
  186. CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface)
  191. CPTC-02 ATEX-certified thermistor protection module (external 24 V AC/DC and isolated PTC interface)
ABB ACS580-07 Hardware Manual Manual pdf 38 page image
￭ Cabinet layout – R10 and R11 (bottom entry and exit of cables)65432A B171114891210 1013Main switch-disconnector7Cabinet door closedAAC fuses8Cabinet door openBLine contactor (option +F250)9Gratings for cooling air out1Lifting lugs10Operating switch2Drive control unit11Drive control panel3Mounting plate, see section Mountingplate (page 39)12Main switch handle4Behind the shroud: Additional I/O terminal block(option +L504)13Gratings for cooling air in5Additional fan in IP54 cabinets (option +B055)14"Door" fan at the back of the mounting plate.638 Operation principle and hardware description
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ACS580-07
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