Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety instructions
- General safety in installation, start-up and maintenance
- General safety in operation
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Optical components
- Additional instructions for permanent magnet motor drives
- Contents of this chapter
- Categorization by frame size and option code
- Terms and abbreviations
- Single-line circuit diagram of the drive
- General information on the cabinet layout
- Cabinet layout – R8 and R9 (bottom entry and exit of cables)
- Mounting plate – R6 to R9
- Cabinet layout – R10 and R11 (bottom entry and exit of cables)
- Mounting plate
- Cooling air flow
- Overview of power and control connections
- Door switches and lights
- Control by PC tools
- IP21
- Molded case circuit breaker (MCCB, option +F289)
- Type designation label
- Necessary tools
- Moving and unpacking the drive
- Unpacking the transport package
- Lifting the cabinet
- Moving the cabinet after unpacking
- Final placement
- Attaching methods
- Alternative 2 – Using the holes inside the cabinet
- Examining the compatibility of the motor and drive
- Availability of du/dt filter and common mode filter by drive or inverter type
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for common mode filters
- Typical power cable sizes
- Power cable types
- Not allowed power cable types
- Metal conduit
- Signals in separate cables
- Routing the cables
- General guidelines – North America
- Continuous motor cable shield/conduit or enclosure for equipment on the motor cable
- Protecting the motor against thermal overload
- Using power factor compensation capacitors with the drive
- Implementing a bypass connection
- Connecting motor temperature sensor to the drive via an option module
- Protecting the drive against ground faults
- Implementing the Power-loss ride-through function
- Using a contactor between the drive and the motor
- Implementing a motor temperature sensor connection
- Layout of the cable entries (frames R6 to R9)
- Layout of the cable entries (frames R10 and R11)
- Connecting the power cables
- Checking the insulation of the drive system
- Guidelines for installing the drive to a TT system
- Identifying different types of electrical power systems
- Disconnecting the EMC filter and ground-to-phase varistor (R6 to R9)
- Connecting the motor cable at the motor end
- Connection procedure (IEC, frames R10 and R11)
- Connecting the control cables
- Grounding the outer shields of the control cables at the cabinet entry
- Routing the control cables inside the cabinet
- Connecting external wiring to the control unit or optional I/O terminal block
- Connecting the emergency stop push buttons (options +Q951 and +Q963)
- Connecting external power supply wires for the cabinet heater (option +G300)
- Setting the voltage range of the auxiliary control voltage transformer (T21)
- Installing option modules
- Option slot 1 (fieldbus adapter modules)
- Default I/O connection diagram
- Option +E205 in frames R10 and R11: DI6 internal overtemperature supervision
- Power supply connections for NPN with option +L504
- Changing internal overtemperature supervision from DI6 to another digital input
- NPN configuration for digital inputs (X2 & X3)
- Connection examples of two-wire and three-wire sensors to analog input (AI2)
- AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1)
- Technical data
- Recommended annual maintenance actions by the user
- Cleaning the air inlet (door) meshes (IP42 / UL Type 1 Filtered)
- Outlet (roof) filters (IP54 / UL Type 12)
- Fans
- Replacing the cabinet fan (frames R6 to R9)
- Replacing the door fan (frames R10 and R11)
- Replacing the cabinet fan (frames R10 and R11, IP54)
- Replacing the drive module main fans (frames R6 to R8)
- Replacing the drive module main fans (frame R9)
- Replacing the drive module main fans (frames R10 and R11)
- Replacing the auxiliary cooling fan of the drive module (frames R6 to R9)
- Replacing the drive module (frames R6 to R9)
- Replacing the drive module (frames R10 and R11)
- Replacing the drive module (frames R10 and R11, IP54)
- Capacitors
- Replacing AC fuses
- Control panel
- NEC ratings
- Definitions
- Drive types ACS580-0414A-4 and ACS580-0430A-4
- Deratings for special settings in the drive control program
- Fuses (IEC)
- Fuses (UL)
- Fuses for branch circuit protection
- Dimensions and weights
- Maximum allowed plinth height for the extraction/installation ramp
- Losses, cooling data and noise
- Terminal and entry data for the power cables
- US – With option +E205
- Connection drawings
- Terminal and connection data for auxiliary control circuits
- Electrical power network specification
- Protection classes
- Ambient conditions
- Materials
- Applicable standards
- Markings
- Declaration of Conformity
- Compliance with the EN 61800-3:2004
- UL marking
- Disclaimers
- 13 Dimension drawings
- Frames R6 and R7 (IP21, UL Type 1)
- Frames R6 and R7 (+B054: IP42, UL Type 1)
- Frames R6 and R7 (+B055: IP54, UL Type 12)
- Frames R6 and R7 (+H351 and +H353: top entry and exit)
- Frames R6 and R7 (+F289)
- Frames R6 and R7 (+F289, +H351, +H353)
- Frames R8 and R9 (IP21)
- Frames R8 and R9 (+B054: IP42, UL Type 1)
- Frames R8 and R9 (+B055: IP54, UL Type 12)
- Frames R8 and R9 (+H351 and +H353: top entry and exit)
- Frames R8 and R9 (+F289)
- Frames R8 and R9 (+F289, +H351, +H353)
- Frames R10 and R11 (IP21)
- Frames R10 and R11 (+B054: IP42, UL Type 1)
- Frames R10 and R11 (+B055: IP54, UL Type 12)
- Frames R10 and R11 (+F289)
- Frames R10 and R11 (+H351, +H353)
- Frames R10 and R11 (+B054: IP42, UL type 1, +H351, +H353)
- Frames R10 and R11 (+B055: IP54, UL type 12, +H351, +H353)
- Compliance with the European Machinery Directive
- Wiring
- Connection with external power supply
- Wiring with external power supply
- Grounding of protective shields
- Operation principle
- Start-up including acceptance test
- Maintenance
- Fault tracing
- Safety data
- TÜV certificate
- Layout
- Electrical installation
- Start-up
- CHDI-01 115/230 V digital input extension module
- Installing the module
- General cabling instructions
- Diagnostics
- CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
- Mechanical installation
- CMOD-02 multifunction extension module (external 24 V AC/DC and isolated PTC interface)
- CPTC-02 ATEX-certified thermistor protection module (external 24 V AC/DC and isolated PTC interface)
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120Switches ........................................................................................120PNP configuration for digital inputs (X2 & X3) ............................................121NPN configuration for digital inputs (X2 & X3) ............................................121Connection for obtaining 0…10 V from analog output 2 (AO2) .........................122Connection examples of two-wire and three-wire sensors to analog input (AI2) ....122DI6 as frequency input ........................................................................122DI6 as PTC input ..............................................................................123AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs (X1) .....123Safe torque off (X4) ...........................................................................125Technical data .....................................................................................8 Installation checklist of the drive129Contents of this chapter ..........................................................................129Checklist ...........................................................................................9 Start-up131Contents of this chapter ..........................................................................131Start-up procedure ................................................................................10 Fault tracing133Contents of this chapter ..........................................................................133Warning and fault messages ....................................................................11 Maintenance135Contents of this chapter ..........................................................................135Maintenance intervals ............................................................................135Descriptions of symbols ......................................................................136Recommended annual maintenance actions by the user. ..............................136Recommended maintenance intervals after start-up .....................................136Cleaning the interior of the cabinet .............................................................137Cleaning the air inlet (door) meshes (IP42 / UL Type 1 Filtered) ..........................137Replacing the air filters (IP54 / UL Type 12) ..................................................137Inlet (door) filters (IP54 / UL Type 12) ......................................................138Outlet (roof) filters (IP54 / UL Type 12) .....................................................138Heatsink ............................................................................................139Fans ................................................................................................139Replacing the door fan (frames R6 to R9) .................................................140Replacing the cabinet fan (frames R6 to R9) .............................................141Replacing the door fan (frames R10 and R11) ............................................143Replacing the cabinet fan (frames R10 and R11, IP54) .................................144Replacing the drive module main fans (frames R6 to R8) ..............................145Replacing the drive module main fans (frame R9) .......................................146Replacing the drive module main fans (frames R10 and R11) .........................147Replacing the auxiliary cooling fan of the drive module (frames R6 to R9) ...........147Replacing the circuit board compartment cooling fans (frames R10 and R11) .......148Replacing the drive module (frames R6 to R9) ...............................................154Replacing the drive module (frames R10 and R11) ..........................................160Replacing the drive module (frames R10 and R11, IP54) ..................................166Capacitors .........................................................................................166Reforming the capacitors .....................................................................Table of contents 9
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