Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- What this chapter contains
- Safety in installation and maintenance
- Grounding
- Permanent magnet motor drives
- General safety
- Printed circuit boards
- Related manuals
- Quick installation, start-up and operating flowchart
- Terms and abbreviations
- Main circuit
- Layout (IP21, UL Type 1)
- Layout (IP55, option +B056)
- Layout (UL Type 12, option +B056)
- Overview of power and control connections
- External control connection terminals
- Control panel
- Type designation key
- Examining the installation site
- Moving the drive
- Unpacking and examining the delivery (frames R1 to R5)
- Frame R5 cable entry box (IP21, UL Type 1)
- Unpacking and examining the delivery (frames R6 to R9)
- Frame R6 cable entry box (IP21, UL Type 1)
- Frame R7 cable entry box (IP21, UL Type 1)
- Frame R8 cable entry box (IP21, UL Type 1)
- Frame R9 cable entry box (IP21, UL Type 1)
- Installing the drive
- Frames R5 to R9 (IP21, UL Type 1)
- Frames R1 to R9 (IP55, UL Type 12)
- Flange mounting
- Grounding inside the cabinet
- European Union
- Protecting the motor insulation and bearings
- Additional requirements for ABB high-output and IP23 motors
- Additional requirements for non-ABB high-output and IP23 motors
- Additional data for calculating the rise time and the peak line-to-line voltage
- Additional note for sine filters
- Typical power cable sizes
- Alternative power cable types
- Not allowed power cable types
- Motor cable shield
- Armored cable / shielded power cable
- Control panel cable length and type
- Separate control cable ducts
- Circuit breakers
- Protecting the motor and motor cable in short-circuits
- Protecting the drive against ground faults
- Declaration of Conformity
- Using a contactor between the drive and the motor
- Example bypass connection
- Switching the motor power supply from drive to direct-on-line
- Implementing a motor temperature sensor connection
- Motor and motor cable
- Checking the compatibility with IT (ungrounded) and corner-grounded TN systems
- Connecting the power cables
- Connection procedure for frames R1 to R3
- Connection procedure for frames R4 and R5
- Connection procedure for frames R6 to R9
- Grounding the motor cable shield at the motor end
- Default I/O connection diagram
- Notes
- External power supply for the control unit (XPOW)
- Drive-to-drive link (XD2D)
- DI6 (XDI:6) as PTC sensor input
- Control cable connection procedure
- Connecting a PC
- Controlling several drives through panel bus
- Installing optional modules
- Wiring I/O extension, fieldbus adapter and pulse encoder interface modules
- Installation of safety functions modules
- Installation next to the control unit on frames R7 to R9
- Descriptions of symbols
- Fans
- Replacing the main cooling fan of frames R1 to R3
- Replacing the auxiliary cooling fan of IP55 frames R1 to R3
- Replacing the main cooling fan of frames R4 and R5
- and IP21 frame R5 types ACS880-01-xxxx-7
- Replacing the main cooling fan of frames R6 to R8
- Replacing the auxiliary cooling fan of frames R6 to R9
- Replacing the IP55 auxiliary cooling fan of frames R8 and R9
- Replacing the main cooling fans of frame R9
- Replacing the drive (IP21, UL Type 1, frames R1 to R9)
- Capacitors
- Reforming the capacitors
- Replacing the control panel battery
- Ratings
- Definitions
- Derating
- IP55 (UL Type 12) drive type -240A-5
- IP55 (UL Type 12) drive types -363A-3 and -361A-5
- IP55 (UL Type 12) drive type -210A-7
- Deratings for special settings in the drive control program
- Ex motor, sine filter, low noise
- High speed mode
- Fuses (IEC)
- gG fuses (frames R1 to R9)
- Quick guide for selecting between gG and aR fuses
- Calculating the short-circuit current of the installation
- Fuses (UL)
- Dimensions, weights and free space requirements
- Free space requirements
- Losses, cooling data and noise
- Cooling air flow and heat dissipation for flange mounting (option +C135)
- Terminal and lead-through data for the power cables
- UL listed cable lugs and tools
- Electrical power network specification
- Control unit (ZCU-12) connection data
- Efficiency
- Materials
- CE marking
- Compliance with the European RoHS Directive
- Compliance with the EN 61800-3:2004
- Category C3
- UL marking
- RCM marking
- Disclaimer
- Frame R1 (IP21, UL Type 1)
- Frame R1 (IP55, UL Type 12)
- Frame R2 (IP21, UL Type 1)
- Frame R2 (IP55, UL Type 12)
- Frame R3 (IP21, UL Type 1)
- Frame R3 (IP55, UL Type 12)
- Frame R4 (IP21, UL Type 1)
- Frame R4 (IP55, UL Type 12)
- Frame R5 (IP21, UL Type 1)
- Frame R5 (IP55, UL Type 12)
- Frame R6 (IP21, UL Type 1)
- Frame R6 (IP55, UL Type 12)
- Frame R7 (IP21, UL Type 1)
- Frame R7 (IP55, UL Type 12)
- Frame R8 (IP21, UL Type 1)
- Frame R8 (IP55, UL Type 12)
- Frame R9 (IP21, UL Type 1)
- Frame R9 (IP55, UL Type 12)
- Contents of this chapter
- Compliance with the European Machinery Directive
- Activation switch
- Dual-channel connection
- Single-channel connection
- Multiple drives (internal power supply)
- Multiple drives (external power supply)
- Operation principle
- Maintenance
- Competence
- Abbreviations
- Selecting a custom resistor
- Minimizing electromagnetic interference
- Protecting the system against thermal overload
- Protecting the resistor cable against short-circuits
- Technical data
- Degree of protection and thermal constant of the resistors
- JBR-03
- SACE08RE44
- SACE15RE13 and SACE15RE22
- SAFUR125F500 and SAFUR200F500
- du/dt filter types
- Sine filters
- Product and service inquiries
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24 Introduction to the manualTerms and abbreviationsTerm/AbbreviationExplanationEMC Electromagnetic compatibilityEMI Electromagnetic interferenceEMT Electrical metallic tubingFAIO-01 Optional analog I/O extension moduleFDIO-01 Optional digital /O extension moduleFIO-01 Optional digital I/O extension moduleFIO-11 Optional analog I/O extension moduleFCAN-01 Optional FCAN-01 CANopen adapter moduleFCNA-01 Optional ControlNet™ adapter moduleFDNA-01 Optional DeviceNet™ adapter moduleFECA-01 Optional EtherCAT adapter moduleFEPL-01 Optional Ethernet POWERLINK adapter moduleFENA-01 Optional Ethernet/IP™ and Modbus/TCP and PROFINET adapter moduleFENA-11 Optional dual port Ethernet/IP™ and Modbus/TCP and PROFINET adaptermoduleFLON-01 Optional LonWorks® adapter moduleFPBA-01 Optional PROFIBUS DP adapter moduleFEN-01 Optional TTL incremental encoder interface moduleFEN-11 Optional TTL absolute encoder interface moduleFEN-21 Optional resolver interface moduleFEN-31 Optional HTL incremental encoder interface moduleFDCO-01 Optional optical DDCS communication adapter moduleFPTC-01 Optional thermistor protection module for ACS880 drivesFPTC-02 Optional ATEX-certified thermistor protection module for ACS880 drivesFSE-31 Optional pulse encoder interface moduleFSO-12 Optional functional safety moduleFSO-21 Optional functional safety moduleFrame (size) Physical size of the driveIGBT Insulated gate bipolar transistor; a voltage-controlled semiconductor typewidely used in inverters due to their easy controllability and high switchingfrequency.I/O Input/OutputZCON Control board in which the control program runs.ZCU Control board built in a housing. The external I/O control signals areconnected to the control unit, or optional I/O extensions mounted on it.ZGAB Brake chopper adapter board in frames R8 to R9
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