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IRB 1400
ABB IRB 1400 Product Manual
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ABB IRB 1400 Product Manual
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Instructions
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview
Product documentation, M2000
Product documentation, M2004
Safety, service
General information
Limitation of Liability
Related information
Safety risks
Safety risks related to tools/workpieces
Safety risks related to pneumatic/hydraulic systems
Safety risks during operational disturbances
Safety risks during installation and service
Risks associated with live electric parts
Safety actions
Fire extinguishing
Emergency release of the manipulator's arm
Brake testing
Risk of disabling function "Reduced speed 250 mm/s
Safe use of the Teach Pendant Unit
Work inside the manipulator's working range
Signal lamp (optional)
Installation and commissioning
Stability / Risk of Tipping
System CD ROM and Diskette
Transport Locking Device
On-site installation
Turning the Manipulator (Inverted Suspension Application)
Assembling the robot
Suspended Mounting
Stress Forces
Amount of Space required
Manually engaging the brakes
Restricting the Working Space
Mounting Holes for Equipment on the Manipulator
Loads
Customer connections on manipulator
Connection of Extra Equipment to the Manipulator
Maintenance
Maintenance Intervals
Instructions for maintenance
Greasing axes 5 and 6
Lubricating spring brackets
Changing the battery in the measuring system
Checking the mechanical stop, axis 1
Repair
Instructions for reading the following sections
Caution
Fitting new Bearings and Seals
Instructions for tightening Screw Joints
Tightening Torques
Checking for play in gearboxes and wrist
Changing the motor of axis 1
Changing the gearbox
Position indicator in axis 1 (optional)
Replacing the mechanical stop
Changing the motor of axis 2
Dismantling the lower arm
Changing the bearings in the upper arm
Dismantling the balancing springs
Changing the motor of axis 3
Dismantling the parallel arm
Changing the tie rod
Dismantling the complete upper arm
Changing the motor
Changing the intermediate gear including sealing
Dismantling the drive gear on the tubular shaft
Dismantling the tubular shaft and changing bearings
Cabling and serial measuring board
Changing the cabling in axes 1, 2 and 3
Changing the cabling in axes 4, 5 and 6
Dismantling the wrist
Dismantling the complete drive mechanism of axes 5 and 6
Changing the motor or driving belt of axes 5 and 6
Measuring play in axes 5 and 6
Motor units
Calibration, M2000
Calibration, prerequisites
Reference information
Directions for all axes
Checking the calibration position
Positions and directions of sensor
Initialization of Levelmeter 2000
Calibration
Calibration, axis 2
Calibration, axis 3
Calibration, axis 4
Calibration, axis 5
Calibration, axis 6
Fine calibration procedure on TPU
Resetting of Levelmeter 2000 and sensor
Updating the revolution counters
After calibration
Calibration information
Calibration methods
Calibration scales and correct axis position
Calibration movement directions for all axes
Updating revolution counters
Alternative calibration
Alternative calibrating
New calibration position
New calibration offset
Retrieving offset values
Reference information, IRB 1400
Applicable Safety Standards
Unit conversion
Screw joints
Weight specifications
Document references
Standard toolkit, IRB 1400
Performing a leak-down test
Lifting equipment and lifting instructions
Spare part list
Manipulator complete
Arm housing, complete
Drive unit, axes 5-6
Serial measurement unit
Foldouts
Introduction
Sheet 103 Serial measurement board
Sheet 104 Motor axes 1 - 3
Sheet 105 Feedback axes 1 - 3
Sheet 106 Motor axes 4 - 6
Sheet 107 Feedback axes 4 - 6
Sheet 108 Customer connection (Option)
Sheet 109 Integrated wirefeed cabling (Option)
Sheet 110 Position indicator axis 1
Sheet 111 External connections (Option)
1 Safety, service
1.3.2 Fire extinguishing
24
3HAC021111-001 Revision: B
1.3.2 Fire extinguishing
NOTE!
Use a CARBON DIOXIDE (CO
2
) extinguisher in the event of a fire in the robot (manipula-
tor or controller)!
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IRB 1400
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