Carrier 42N *** S Series Installation And Operation Manual

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Carrier 42N *** S Series Installation And Operation Manual Manual pdf 11 page image

18English42N_S 42N_E 19English42N_S 42N_EInstallation Electrical connectionsInstall the unit according to the national standards on plants.Connect the power supply L (LINE), N (NEUTRAL) and (GROUND) toterminal 16 as shown in the wiring diagram. Respect the poles shown onthe bottom of the electric panel.See figures 27 and 28. All units are equipped with a fuse that protectsthe machine/controls. If this fuse needs to be replaced, refer to table II(POWER SUPPLY FUSE).IMPOrTANT:• Make earth connection prior to any other electrical connections.• Disconnect the power supply to all circuits prior to handling anyelectrical components.Remove the control box panel casing by means of the fixing screw/s.•According to the installation instructions, the disconnecting switches•from the mains power supply should have a contact gap (4 mm)such that total disconnection can be ensured under the conditionsprovided for by overvoltage class III.All fan coil connecting cables as well as accessory wires must be•of the H05 VV-F, type with PVC insulation according to the EN60335-2-40 standard.For the unit power supply, it is recommended to use cables with a•minimum size of 3G1.5 mm 2.For units equipped with electric heater, refer to table III (Electric•heater datasheet) for the sizes of the power supply cables.After making all electrical connections do not forget to close the•control box panel using the special protective cover and to fix it bymeans of the screw/s previously removed.Control box panel:The control box panel is always positioned opposite the waterconnections.For the units 42N-S there are available tree types of control box panels:1) Control box panel for standard units (see fig. 27)2) Control box panel for unit with low power electric heaters (see fig. 28)3) Control box panel for unit with high power electric heaters (see fig. 28b)Inside the control box panel there are the terminal blocks for making theconnections as shown in the attached wiring diagrams.42N-E units (equipped with Low Energy Consumption fan motor)are driven by the Carrier NTC control. For further details on electricalconnections of the above-mentioned units refer to the additionalmanual (NTC control) supplied with the unit.IMPOrTANT:on the units equipped with high power electric heaters > 2000Wsize S30-S45, the electrical heaters supply must be separated fromthat of the unit. Inside the control box panel (fig. 28b) there are theterminal blocks for the electrical connections.Controls (type A – B)Upon request, the fan-coils of the 42N series can be equipped with oneof the two types of controls available.The controls are electronic with microprocessor regulation (A and B).The two control models can be mounted either onboard the machine oron the wall.Each control regulates a single fan coil (alternatively with a relayboard it is possible to regulate several units with a single control seeaccessories).All controls must be opened and installed only by qualified personnel asthey contain electrical and electronic components, connected to 230Vpower supply.WArNING:Disconnect the power supply before opening the control cover.•All inputs (external contact, seasonal changeover etc.) must be•electrically insulated consistent with 230V requirements.Floor-mounted vertical unit (See fig. 18)The unit is provided with supporting feet and cover panels (models withcabinet).For positioning and drilling use the template printed on the packaging.•Drill four holes for the screw anchors close to the upper and lower hooks.•Install the supporting feet by inserting the special tab into the•corresponding slot on the unit plate (See fig. 17)Centre the twoindentations and secure each supporting feet using the correspondingclips supplied with the kit.If a baseboard is mounted onto the wall, remove the pre-cut tab from•the cover panel. Install the cover panels by hooking them to the slotson the cabinet lower part and secure them with the screws supplied.Position unit to wall and secure it with screws. To facilitate cabinet•installation, it is suggested to use flathead screws.To complete the installation make electrical and water connections as•per the diagram inside the control box panel. When all connectionshave been made, install the cabinet as previously described.Start-up of all units supplied without cabinet (42NF – 42NP) should•be carried out by the installer according to safety directions for easyaccess to live and moving parts provided for by EN 60335-1 and EN60335-2-40 standards (see Fig. 18A and 18B but only as an indicativeexample).WArNING: With wall-to-wall carpet the hole points must be moved upby 10 mm (as indicated on the template).Wall-mounted vertical unit (See fig. 19)This unit is not provided with supporting feet and cover panels.•Install the unit as indicated above and keep it at least 100 mm from•the floor.Ceiling-mounted horizontal unitUse the template printed on the packaging for ceiling mounting of the•unit.Units with cabinet 42NM and 42NZMake four holes for the screw anchors near the four hooks fig. 19 (2•side and 2 front hooks).Concealed units 42NF and 42NPAttach the two brackets supplied for horizontal installation to the unit,•securing them with the screws as shown in figure 20.Make four holes for the screw anchors near the four side hooks.•Hook the unit on the screw anchors in the ceiling and adjust the 4•screws.Make certain the fan coil is horizontally levelled.•Make electrical and water connections and install the cabinet.•Condensate drainCoil surface condensation formed during the cooling cycle is collectedin a pan purposely placed under the coil and then drained out through adrain pipe fitted on the coil connection side.A simple flexible tube which fits Ø 20 mm is recommended. To facilitatecorrect condensate draining, make sure that the drain pipe is not bent orrestricted and that it has the required slope (at least 2%) along its length.A drain trap is recommended (See fig. 9)CheckingBefore unit operation verify that the water flows into the internalcondensate drain pan by pouring some water into it.If problems are detected, check the drain pipe slope and look forpossible obstructions.Water connectionsWater piping can enter either from the floor or from the wall. Leave thespace shown in the figure 21-22. The unit coil can be supplied with waterconnections positioned as requested. However field conversion of theconnections is achieved quite simply as follows:Remove the control box panel;•Unscrew the 6 self-threading screws and remove the front drain pan;•Unscrew the two screws holding the heat exchanger to the structure,•necessary for earthing the coil;Remove the coil by unhooking it with the rubber tabs and turn it•horizontally through 180°;Place the coil into its new position by hooking it using the special•rubber tabs;Refit the front drain pan with the 6 self-threading screws;•Retighten the two screws holding the heat exchanger to the structure,•necessary for earthing the coil;Position the control box panel opposite the coil connections;•Pass the sensor through the special hole and seal with sealing material•in the tangential fan versions;Position the control into the tabs provided,, blocking it with the•supplied metal plate (see paragraph “Controls”);Change the position of the condensate drain closing plug of the drain•pan and put it on the same side of water connections.NOTE: The connection pipes must be insulated with a condensation-proof material such as polyurethane, propylene or neoprene of 5 to 10mm thickness.Automatic water valves(See fig. 23-24-25)The fan coils can be equipped with valves, both in 2-pipe or 4-pipeversions.We recommend using the valves in order to prevent condensateformation on the unit when the fan is not working and roomhumidity is very high.The valve heads are thermal type with 230V power supply, averageconsumption 5 VA, maximum operating pressure 1400 kPa.opening time depends on the temperature and is from 120 to 240seconds. The tightness of the connections is ensured by a rubber sealing(O-RING) inserted in the connection (tightening torque 30 Nm).If valves are installed by the installer (accessories), do not forget to usethe (O-RING) sealing ring supplied.The motorized valves can be 3-way with bypass or 2-way. Make sure thatall unit pipe connections are aligned and well supported, to preventabnormal strains on the unit. Check for leaks after the system has beenfilled with water. Do not forget to fit the auxiliary pan under the valveassembly by inserting the drain pipe into the corresponding hole or thevalve insulating shell. For 2-way valve units, close the free space of theinsulating shell using the plug supplied (fog. 26c). Fix the insulating shellusing nylon strips (fig. 26a). Make sure the pipe insulation is correctlypositioned inside the shell (fig. 26a) to prevent condensate on the pipes.The manufacturer cannot guarantee seal quality and tightness of thevalve group provided by the installer (which is therefore not factorytested). The manufacturer thus declines all responsibility for possiblemalfunction of said items and for damage resulting from leaks in saiditems.ATTENZIONE: Dopo aver posizionato il quadro elettrico sul latoopposto, ricordarsi di effettuare ilcollegamento di terra allastruttura dell’unità.Control functions Type A Type BON/OFF  Three fan speeds manually selected  Fan speed automatically selected  Temperature selector  Blue LED – cooling operation  Red LED – heating operation  Yellow LED – automatic seasonal changeover Yellow LED – energy saving  Manual seasonal changeover button  Centralised seasonal changeover button Automatic seasonal changeover button Energy saving button  Return air temperature sensor  Temperature sensor located on the board  Cooling / heating valve (2-pipe) Heating valve (4-pipe) Cooling valve (4-pipe) Electric heater Frost-protection  External contact  Water minimum temperature sensor Air sampling (periodic fan starting)  Continuous ventilation  Temperature block  Autotest  