CLUTCH 5C0 – 17DAEWOO V–121 BL4CLUTCH RELEASE POINTADJUSTMENT (HYDRAULIC)Removal Procedure1. Apply the parking brake.2. Run the engine at idle speed.3. While you move the shift lever into the reverseposition, press the clutch pedal slowly and measurethe distance between the point when gear noise isnot heard and the point at which the clutch pedal iscompletely pressed down. The distance should bemore than 30 mm (1.2 inches).4. If the distance is not more than 30 mm (1.2 inches),check the following: Clutch pedal height. Clutch pedal play. Air in the system. Clutch cover and disc.AIR BLEEDINGBleed the hydraulic system to remove the air which en-tered when the pipes were disconnected for repairs. Theclutch/brake fluid in the clutch/brake reservoir must bemaintained at theMIN level or higher during air bleeding.1. Attach a vinyl hose to the bleeder plug. Place theother end of the vinyl tube in a glass container half–filled with brake fluid.2. Slowly pump the clutch pedal several times.3. While you press the clutch pedal, loosen the bleed-er screw until the fluid starts to run out. Close thebleeder screw.4. Repeat Step 3 until there are no air bubbles in thefluid.5. Fill the reservoir with brake fluid up to the MAX lev-el.CLUTCH MASTER CYLINDERASSEMBLYRemoval Procedure1. Before disconnecting the reservoir tank hose, re-move the clutch/brake fluid from the reservoir tank.2. Disconnect the negative battery cable.3. Disconnect the spring clamp on the master cylinder.4. Remove the reservoir hose.
