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Genie S-65 Service Manual

Also see for S-60 HC: Maintenance manualOperator's manualOperator's manualService manualOperator's manual

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Contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Machine Specifications
  11. Performance Specifications
  12. Hydraulic Specifications
  13. Hydraulic Hose and Fitting Torque Specifications
  14. Bolt Torque Specifications
  15. Part
  16. Maintenance Inspection Report
  17. A-1 Inspect the Manuals
  18. A-4 Check the Engine Oil Level
  19. A-7 Check the Hydraulic Oil Level
  20. A-9 Check the Tire Pressure
  21. A-11 Test the Platform and Ground Controls
  22. A-13 Test the Tilt Sensor
  23. A-14 Test the Limit Switches
  24. A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models
  25. A-16 Drain the Fuel Filter/Water Separator - Deutz Diesel Models
  26. A-17 Replace the Engine Air Filter
  27. B-1 Check the Engine Belt
  28. B-2 Check the Radiator - Gasoline/LPG Models
  29. B-4 Check the Exhaust System
  30. B-5 Check the Battery
  31. B-7 Inspect the Electrical Wiring
  32. B-9 Confirm the Proper Brake Configuration
  33. B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models
  34. B-13 Test the Key Switch
  35. B-15 Test the Ground Control Override
  36. B-17 Test the Platform Self-leveling
  37. B-20 Test the Engine Idle Select
  38. B-22 Test the Drive Enable System
  39. B-24 Test the Drive Speed - Stowed Position
  40. B-25 Test the Alarm Package - Optional Equipment
  41. C-1 Check the Boom Wear Pads
  42. C-3 Check the Free-wheel Configuration
  43. C-4 Grease the Turntable Rotation Bearing and Rotate Gear
  44. C-6 Replace the Hydraulic Tank Filter
  45. C-8 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
  46. C-10 Replace the PCV Valve - Gasoline/LPG Models
  47. C-11 Replace the Spark Plugs - Gasoline/LPG Models
  48. C-13 Check and Adjust the Ignition Timing - Gasoline/LPG Models
  49. D-1 Test or Replace the Hydraulic Oil
  50. D-3 Change the Fuel Lines
  51. D-4 Check the Engine Valve Clearance - Gasoline/LPG Models
  52. D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
  53. D-10 Grease the Steer Axle Wheel Bearings - 2WD Models
  54. Engine Will Not Crank Over
  55. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  56. Engine Cranks Over But Will Not Start - Deutz Diesel Models
  57. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  58. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  59. Engine High Idle Inoperative - Gasoline/LPG Models
  60. Engine Low Idle Inoperative - Gasoline/LPG Models
  61. Engine High Idle Inoperative - Deutz Diesel Models
  62. Engine Low Idle Inoperative - Deutz Diesel Models
  63. All Functions Inoperative, Engine Starts and Runs
  64. All Lift and Steer Functions Inoperative, Drive Functions Operational
  65. Ground Controls Inoperative, Platform Controls Operate Normally
  66. Platform Controls Inoperative, Ground Controls Operate Normally
  67. Boom Up Function Inoperative
  68. Boom Down Function Inoperative
  69. Boom Extend Function Inoperative
  70. Boom Retract Function Inoperative
  71. Turntable Rotate Left Function Inoperative
  72. Turntable Rotate Right Function Inoperative
  73. All Platform Leveling Functions Inoperative
  74. Platform Level Up Function Inoperative
  75. Platform Level Down Function Inoperative
  76. Platform Rotate Left Function Inoperative
  77. Platform Rotate Right Function Inoperative
  78. Oscillate Function Inoperative
  79. Steer Left Function Inoperative
  80. Steer Right Function Inoperative
  81. All Drive Functions Inoperative, All Other Functions Operate Normally
  82. Drive Forward Or Reverse Function Inoperative
  83. Traction Function Inoperative
  84. Machine Will Not Drive At Full Speed
  85. Machine Drives At Full Speed With Platform Raised or Extended
  86. Drive Enable System Is Malfunctioning
  87. Auxiliary Functions Inoperative
  88. Electrical Components
  89. Electrical Symbols Legend
  90. Abbreviation Legend
  91. Ground Control Box Legend - Gasoline/LPG Models
  92. Ground Control Box Wiring Diagram - Gasoline/LPG Models
  93. Platform Control Box Legend - Gasoline/LPG Models
  94. Platform Control Box Wiring Diagram - Gasoline/LPG Models
  95. Hydraulic Symbols Legend
  96. WD Hydraulic Schematic - Non-oscillating axle
  97. WD Hydraulic Schematic - Oscillating axle
  98. Joystick Controllers
  99. Horsepower Limiter Board
  100. Foot Switch
  101. Resistors
  102. Control Relays
  103. Platform
  104. Platform Rotator
  105. Jib Boom, S-65 Models
  106. Jib Boom Lift Cylinder, S-65 Models
  107. Jib Boom / Platform Rotate Manifold Components, S-65 Models
  108. Boom Cable Track
  109. Boom
  110. Boom Lift Cylinder
  111. Extension Cylinders
  112. Platform Leveling Master Cylinder
  113. Turntable Covers
  114. RPM Adjustment
  115. Governor Actuator
  116. Choke Adjustments
  117. Timing Adjustment
  118. Water Temperature and Oil Pressure Gauges
  119. Vacuum Switch
  120. Power Relay
  121. Lift/Steer Pump
  122. Function Manifold Components
  123. Valve Adjustments - Function Manifold
  124. Turntable Rotation Manifold Components
  125. Oscillate Manifold Components
  126. Valve Adjustments - Oscillate Manifold
  127. Directional Valve Manifold Components
  128. Steer Manifold Components, S-60/65 Oscillating Models
  129. WD Drive Manifold Components
  130. Valve Adjustments, 2WD Drive Manifold
  131. Valve Adjustments, 4WD Drive Manifold
  132. Fuel Tank
  133. Rotation Hydraulic Motor
  134. Yoke and Hub
  135. Steering Cylinders
  136. Tie Rod
  137. Oscillating Axle Lock-out Cylinders
  138. Drive Motor
/ 251
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This manual is suitable for:
S-60 HCS-65
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