Contents - October
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- Platform Components
- Platform Leveling Slave Cylinder
- Platform Rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ground Controls
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- turntable rotation components
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- Non-steer Axle Components
- Oscillating Axle Components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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Service and Repair Manual October 2016Platform Components28 S-80 • S-85 • S-80X Part No. 12690748 Use a soft metal drift to remove both pivot pins.Remove the platform rotator from the machine.Crushing hazard. The platformrotator may become unbalancedand fall if not properly supported.Note: When installing the platform rotator fasteners,torque the fasteners to specifications.S-85:9 Remove the pin retaining fasteners from the jibboom and jib boom leveling arms to platformrotator pivot pins. Do not remove the pins.10 Support the jib boom leveling arms.11 Use a soft metal drift to drive both pins out,then remove the platform rotator from themachine.Bodily injury hazard. The jibboom leveling arms may fall ifnot properly supported.12 Lower the jib boom leveling arms.Crushing hazard. The platformrotator could fall when removedfrom the machine if not properlysupported.Note: When installing the platform rotator fasteners,torque the fasteners to specifications.How to Bleed the Pl atfor m R otatorHow to Bleed the Platform RotatorNote: This procedure will require two people. Do notstart the engine. Use auxiliary power for thisprocedure.1 Move the function enable toggle switch toeither side and activate the platform rotatetoggle switch to the right then the left throughtwo platform rotation cycles, then hold theswitch to the right position until the platform isfully rotated to the right.2 Place a suitable container underneath theplatform rotator.3 Open the top bleed screw on the rotator, but donot remove it.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.4 Move the function enable button to either sideand hold the platform rotate toggle switch tothe left position until the platform is fully rotatedto the left. Continue holding the toggle switchuntil air stops coming out of the bleed screw.Close the bleed screw.Crushing hazard. Keep clear ofthe platform during rotation.
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