Contents - October
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- Platform Components
- Platform Leveling Slave Cylinder
- Platform Rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ground Controls
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- turntable rotation components
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- Non-steer Axle Components
- Oscillating Axle Components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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October 2016 Service and Repair ManualBoom ComponentsPart No. 1269074 S-80 • S-85 • S-80X 37How to R emove the BoomHow to Remove the BoomTip-over hazard. This procedurerequires the removal of theturntable counterweight. Failureto remove the counterweightbefore removing the boomassembly will result in themachine tipping over. Do notremove the boom without firstremoving the counterweight.Tip-over hazard. When installingthe boom onto the machine, theboom assembly must be firstinstalled prior to the installation ofthe counterweight. If thecounterweight is installed beforethe boom assembly, the machinewill tip over resulting in death orserious injury.Tip-over hazard. The turntablecounterweight is essential formachine stability. Failure to installthe counterweight after installingthe boom assembly willcompromise machine stabilityresulting in the machine tippingover. Death or serious injury willresult.Bodily injury hazard. Thisprocedure requires specific repairskills, lifting equipment and asuitable workshop. Attemptingthis procedure without these skillsand tools could result in death orserious injury and significantcomponent damage. Dealerservice is strongly recommended.1 Remove the jib boom. Refer to RepairProcedure, How to Remove the Jib Boom.2 Remove the cable track. Refer to RepairProcedure, How to Remove the Cable Track.3 Raise the boom until the short and long linkarm to boom pivot pins are above the turntablecovers.4 Place a block of wood measuring 4 x 4 x60 inches / 10 x 10 x 152 cm under the longlink arm, across the turntable covers.5 Slowly lower the boom until the long link armcontacts the wood block. Do not rest the entireweight of the boom on the block. Turn themachine off.Component damage hazard. Theturntable covers can becomedamaged if the weight of theboom is allowed to rest on theblock.6 Place wood blocks between the short link armand the turntable weldment for support.7 Insert a 1.125 x 12 inches / 32 x 300 mmeye-bolt through each hole located on the topsurface of the counterweight. Secure theeye-bolts in position with flat washers andnuts.8 Securely attach lifting straps or chains with aminimum rating of 5 tons / 5000 kg to the liftingpoints on the top of the turntablecounterweight. Attach the lifting straps orchains to a 5 ton / 5000 kg overhead crane.Note: A spreader bar and other hardware may beneeded to safely remove the counterweight.
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