Contents - September
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- Hydraulic Component Specifications
- machine torque specifications
- hydraulic hose and fitting torque specifications
- Torque Procedure
- repair procedures
- Platform Controls
- Platform Circuit Board
- How to Remove the LED Circuit Board
- How to Reset a Proportional Valve Coil Default
- How to Adjust the Function Speeds
- platform components
- Platform Leveling Cylinder
- How to Bleed the Platform Leveling Cylinder
- platform rotator
- How to Bleed the Platform Rotator
- Platform Overload System (if equipped)
- Platform Overload Recovery Message
- jib boom
- jib boom lift cylinder
- Boom Components
- Primary Boom Cable Track
- How to Repair the Primary Boom Cable Track
- primary boom
- How to Disassemble the Primary Boom
- primary boom lift cylinder
- Primary Boom Extension Cylinder
- Primary Boom Angle Sensor
- How to Calibrate the Primary Boom Angle Sensor
- Secondary Boom Cable Track
- secondary boom
- secondary boom lift cylinder
- Secondary Boom Extension Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- How to Access Perkins 404F Engine Regeneration Service
- Ground Controls
- How to Use the Recovery Mode
- Circuit Boards
- Membrane Decal
- Display Module
- hydraulic pumps
- drive pump
- How to Prime the Pump
- Manifolds
- Function Manifold Components - View 2
- Valve Adjustments - Function Manifold
- How to Adjust the Primary Boom Down Relief Valve
- How to Adjust the Primary Boom Extend Relief Valve
- How to Adjust the Secondary Boom Up Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Secondary Boom Extend Relief Valve
- Platform Manifold
- Turntable Rotation Manifold
- Platform Rotate Manifold
- Two Wheel Steer and Oscillate Manifold
- How to Adjust the Oscillate Relief Valve
- Four Wheel Steer and Oscillate Manifold
- Oil Diverter Manifold Components (welder option)
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- turntable rotation components
- How to Adjust the Turntable Rotation Gear Backlash
- axle components
- How to Adjust a Steer Sensor
- How to Calibrate the Steer Sensors
- How to Adjust the Oscillate Limit Switches
- Oscillating Axle Cylinders
- fault codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- GM 3.0L Engine Fault Codes
- Section 5 Schematics
- Wire Circuit Legend
- Wire Color Legend
- Limit Switches and Angle Sensors
- Drive Chassis and Platform Controller Pin Legend
- Turntable Controller Pin Legend
- Relay and Fuse Panel Legends
- Electrical Symbol Legend
- hydraulic symbols legend
- Electrical Schematics
- Electrical Schematic - Engine Options, Deutz TD2.9 Engine
- Electrical Schematic - Engine Options, Deutz TD2.9 Engine Harness
- Electrical Schematic - Engine Options,Perkins 404F-22T Engine
- Electrical Schematic - Engine Options, Perkins 404F-22T Engine Harness
- Electrical Schematic - Engine Options, Perkins 804D Engine
- Electrical Schematic - Engine Options, Continental TME27 Engine
- Electrical Schematic - Engine Options, GM 3.0 Engine
- Electrical Schematic - Safety Circuits
- Electrical Schematic - Generator Options
- Electrical Schematic - Welder Generator Option
- Electrical Schematic - Hydraulic Generator Options
- Hydraulic Schematics
- Hydraulic Schematic - 2 Wheel Drive (2 and 4 Wheel Steer)
- Hydraulic Schematic - 4 Wheel Drive (2 and 4 Wheel Steer)
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September 2016Table of ContentsPart No. 1268556 ixBoom Components ............................................................................................ 404-1 Primary Boom Cable Track ............................................................................ 41How to Repair the Primary Boom Cable Track ............................................... 434-2 Primary Boom ................................................................................................ 44How to Shim the Primary Boom ...................................................................... 44How to Disassemble the Primary Boom ......................................................... 464-3 Primary Boom Lift Cylinder ............................................................................ 474-4 Primary Boom Extension Cylinder ................................................................. 484-5 Primary Boom Angle Sensor .......................................................................... 50How to Replace the Primary Boom Angle Sensor .......................................... 50How to Calibrate the Primary Boom Angle Sensor ......................................... 514-6 Secondary Boom Cable Track ....................................................................... 53How to Remove the Secondary Boom Cable Track ....................................... 53How to Repair the Secondary Boom Cable Track .......................................... 534-7 Secondary Boom............................................................................................ 544-8 Secondary Boom Lift Cylinder ....................................................................... 554-9 Secondary Boom Extension Cylinder ............................................................ 57Engines ............................................................................................................... 595-1 RPM Adjustment ............................................................................................ 595-2 Flex Plate ....................................................................................................... 59How to Remove the Flex Plate ....................................................................... 59How to Install the Flex Plate ........................................................................... 62How to install the Pump and Bell Housing Assembly ..................................... 635-3 How to Access Perkins 404F Engine Regeneration Service ......................... 64Ground Controls................................................................................................. 666-1 Bypass/Recovery Key Switch ........................................................................ 66How to Use the Recovery Mode ..................................................................... 686-2 Circuit Boards ................................................................................................. 696-3 Membrane Decal ............................................................................................ 70Display Module ................................................................................................... 71
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