Raypak XTherm 1005A Installation And Operation Manual

Also see for Xtherm 1005A: Installation & operating instructions

15Tank/ReturnTemp(°F / °C)Model 1005A Model 1505A Model 2005ASupplyTemp 1(°F / °C)Min. Tubing Size 2 SupplyTemp1(°F / °C)Min. Tubing Size 2 SupplyTemp1(°F / °C)Min. Tubing Size 2<80' equiv. 80-200'equiv. <80' equiv. 80-200'equiv. <80' equiv. 80-200'equiv.60 (15) 147 (64) 2" NPT 2-1/2" NPT 147 (64) 2" NPT 2-1/2" NPT 154 (68) 2" NPT 2-1/2" NPT80 (27) 147 (64) 2" NPT 2-1/2" NPT 147 (64) 2" NPT 2-1/2" NPT 154 (68) 2-1/2" NPT 3" NPT100 (38) 147 (64) 2-1/2" NPT 3" NPT 147 (64) 2-1/2" NPT 3" NPT 154 (68) 2-1/2" NPT 3" NPT120 (49) 145 (63) 2-1/2" NPT 3" NPT 158 (70) 2-1/2" NPT 3" NPT 170 (77) 2-1/2" NPT 3" NPT140 (60) 165 (74) 2-1/2" NPT 3" NPT 178 (81) 2-1/2" NPT 3" NPT 190 (88) 2-1/2" NPT 3" NPT160 (71) 185 (85) 2-1/2" NPT 3" NPT 198 (92) 2-1/2" NPT 3" NPT 210 (99) 2-1/2" NPT 3" NPT1 Approximate high fire heater outlet temperature based on the standard heater pump and the recommended connecting pipe size.2 Minimum pipe size based on total equivalent feet of supply and return piping between the system loop and heater, not to exceed 2.7 ft of head at 70 gpm.Table H. Boiler Temperatures and Minimum Pipe Size at Varying Return TemperaturesSystem Return Temperature50°F (°C) 70°F (°C) 90°F (°C) 110°F (°C) 120°F (°C)Model Low Fire(gpm/lpm)High Fire(gpm/lpm)Low Fire(gpm/lpm)High Fire(gpm/lpm)Low Fire(gpm/lpm)High Fire(gpm/lpm)Low Fire(gpm/lpm)High Fire(gpm/lpm)Low Fire(gpm/lpm)High Fire(gpm/lpm)1005A 4 (15) 21 (79) 5 (19) 27 (102) 8 (32) 38 (144) 20 (76) 61 (231) 70 (265)* 87 (329)** 70 (265)* 87 (329)**1505A 6 (23) 31 (117) 8 (30) 39 (148) 12 (45) 53 (201) 29 (110) 70 (265)* 82 (310)** 70 (265)* 113 (428)** 70 (265)* 113 (428)**2005A 7 (27) 38 (143) 10 (38) 48 (182) 16 (61) 63 (238) 37 (140) 70 (265)* 91 (344)** 70 (265)* 116 (439)** 70 (265)* 116 (439)*** Flow rates are shown for standard models. Pipe size selection not to exceed 2.7 ft hd pressure drop at 70 gpm (265 lpm)** For High Temp/Process unit utilizing a single injector pump, pipe sizing to be based on the following:H7-1005A - 87 gpm @ 3.5 ft (329 lpm @ 1 m) hd pressure dropH7-1505A - 113 gpm @ 7.6 ft (428 lpm @ 2.3 m) hd pressure dropH7-2005A - 116 gpm @ 8 ft (439 lpm @ 2.4 m) hd pressure dropNOTE: System flow must be greater than boiler flow at all time for proper operation.Table I. Injection Flow Rates vs Return Water Temperatures3.9.6. Applications and Modes - Primary/Secondary PipingThe VERSA IC Control system is designed for a wide rangeof applications. The installer/design engineer should referto the following Modes to determine which best fits theintended application and functionality for the unit beinginstalled. Type H models of XTherm have three modesavailable to them to address the various applications theunits can be applied to. Type WH units will only have theWH configuration available to them for use with potablewater applications when directly connected to a hot waterstorage tank. Type P units will only have the P configurationavailable. For detailed information on the VERSA IC controlsystem, see the VERSA IC manual (5000.72). This manualcan be found in the document library at www.raypak.com.Mode 1 (Type H Units Only)This mode selection is for hydronic heating systems withsingle or multiple heaters (Maximum 4 heaters) in primary/secondary piping configuration with or without OutdoorAir Reset (S4). See Figure 16 and Figure 17.Sensor NameInstalled atApplies to ModeFactory FieldS1 Inlet X AllS2 Outlet X AllS3 System X AllS4 Outdoor Air X H w/ Outdoor ResetS5 IndirectDHWX H mode 2X H mode 3S6IndirectSupply X H mode 3Poolstat X PTable J. Sensor Usage