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Xerox Phaser 8860 Service Manual

Also see for 8860MFP - Phaser Color Solid Ink: FeaturesQuick use guideUser guideAdvanced features guideSystem administrator guide

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Contents
  1. about this manual
  2. system configurations
  3. control panel layout
  4. menu map
  5. system specifications
  6. 1 Service Call Procedures
  7. Table Of Contents
  8. cleaning procedures
  9. final actions
  10. 2 Error Messages and Codes
  11. error messages and codes
  12. nvram reset
  13. error message troubleshooting
  14. x.4x 525-sheet feeder faults
  15. x 525-sheet feeder program faults
  16. xx i/o board program faults
  17. xx.6x ipc program faults
  18. wiper alignment fault
  19. xx.6x process control program faults
  20. xx.6x y-axis sub-system program faults
  21. xx.4x x-axis fault
  22. process drive fault
  23. printhead tilt fault
  24. printhead restraint fault
  25. x.4x process faults
  26. xx.4x wiper or media drive faults
  27. xx.6x media drive program faults
  28. and 9,00x.6x ink loader program faults
  29. xx.xx electronics module interface faults
  30. electronics module temperature fault
  31. program faults
  32. and 13,007.46 thermal faults
  33. drum temp sensor faults
  34. xxx.4x preheater thermal faults
  35. xx.4x right jetstack thermal faults
  36. xxx.xx ink loader thermal faults
  37. x.6x thermal program faults
  38. xx.6x waveform program faults
  39. xx.6x jam fault
  40. x ram faults
  41. xx.6x profile library
  42. mechanical initialization jam
  43. x.4x tray 1 width sensor faults
  44. x ink level sense faults
  45. drum maintenance faults
  46. drum maintenance drive faults
  47. xx.xx pest heater faults
  48. pest 50 volt supply fault
  49. xx.4x pest clutch/solenoid faults
  50. pest purge pump fault
  51. x.4x pest x-axis motor faults
  52. and 37,038.47 pest media drive faults
  53. xx.4x pest power supply faults
  54. and 39,003.41 scanner subsystem test faults
  55. scanner missing fault
  56. document feeder disconnected or missing
  57. document feeder jam
  58. 3 Image Quality
  59. Table Of Contents
  60. iq1 iot image quality entry rap
  61. iq2 dark streaks on copied image
  62. iq4 skewed copy image
  63. iq5 copy image is lighter or darker than the original
  64. iq8 dark streaks on copied image
  65. iq10 copy image is lighter or darker than the original
  66. iq12 fuzzy text or image
  67. iq14 predominate light stripes
  68. iq15 smudges or smears
  69. iq17 no image is printed
  70. iq19 streaks or lines down the print
  71. iq21 ink on the white portion of the printed page
  72. iq22 fuzzy text
  73. iq23 poor primary color fill
  74. iq24 ghosting
  75. iq25 poor small text resolution
  76. iq26 vertical lines appear wavy
  77. iq28 incomplete image transfer
  78. iq29 ink smears on first side of duplex print
  79. iq30 repeating print defects
  80. iq32 wrinkling
  81. iq34 poor ink adhesion, poor image durability
  82. analyzing service test prints
  83. paper path
  84. jet substitution mode
  85. 4 Repairs and Adjustments
  86. Table Of Contents
  87. rep 1.0.1 front door / tray 1 assembly
  88. rep 1.0.7 left side cover (8860mfp)
  89. rep 1.0.8 scanner hinges (8860mfp)
  90. rep 1.0.13 dadf front cover (8860mfp)
  91. rep 1.0.15 duplex automatic document feeder (8860mfp)
  92. rep 1.0.20 rear cover (8860mfp)
  93. rep 2.0.1 ink loader (8860mfp)
  94. rep 2.0.2 printhead
  95. rep 2.0.3 drum assembly
  96. rep 2.0.4 y-axis belt
  97. rep 2.0.5 printhead wiper blade and wiper belt
  98. rep 2.0.7 purge pressure pump
  99. rep 2.0.10 transfix camshaft
  100. rep 2.0.11 drum maintenance camshaft
  101. rep 2.0.12 stripper carriage assembly
  102. rep 2.0.13 transfix roller
  103. rep 2.0.14 y-axis spring
  104. rep 2.0.16 drum maintenance pivot plate
  105. rep 2.0.21 x-axis bias spring
  106. rep 2.0.22 preheater lift solenoid
  107. rep 3.0.2 lower duplex guide
  108. rep 3.0.4 duplex roller
  109. rep 3.0.5 upper duplex guide and solenoid
  110. rep 3.0.6 outer duplex guide
  111. rep 3.0.14 system stabilizer
  112. rep 4.0.3 scanner power supply fan (8860mfp)
  113. rep 4.0.5 x-axis motor
  114. rep 4.0.6 drum fan
  115. rep 4.0.8 exit roller motor (8860mfp)
  116. rep 4.0.10 tray 2 lift motor gear
  117. rep 4.0.12 tray 1 pick solenoid
  118. rep 4.0.14 media drive assembly
  119. rep 4.0.15 electronics module cooling fan
  120. rep 4.0.18 fax speaker (8860mfp)
  121. rep 4.0.20 head tilt solenoid
  122. rep 5.0.1 exit module control board (8860mfp)
  123. rep 5.0.4 wave amplifier
  124. rep 5.0.7 hard drive
  125. rep 5.0.9 nvram
  126. rep 5.0.13 i/o board
  127. rep 5.0.24 back frame (8860mfp)
  128. rep 5.0.26 fdi board (8860mfp option)
  129. rep 6.0.2 front door and exit door interlock switches
  130. rep 6.0.4 drum temperature sensor
  131. rep 6.0.7 paper size switch
  132. rep 6.0.8 no paper sensor
  133. rep 6.0.9 paper height sensor
  134. adj 1.15.1 dadf to scanner calibration (8860mfp)
  135. adj 2.2.1 printhead parking
  136. adj 2.5.1 wiper blade alignment
  137. adj 4.7.1 process drive alignment
  138. adj 4.13.1 head tilt gear and printhead homing
  139. 5 Parts List
  140. Table Of Contents
  141. serial number format
  142. pl 1.0 8860mfp covers
  143. pl 2.0 imaging
  144. pl 3.0 8860mfp paper path
  145. pl 3.1 8860 paper path
  146. pl 4.0 8860mfp drive
  147. pl 5.0 8860mfp electrical
  148. pl 5.1 8860 electrical
  149. pl 6.0 sensors and actuators
  150. xerox supplies
  151. 6 Diagnostics
  152. Table Of Contents
  153. system power on process
  154. hidden service menu
  155. general troubleshooting
  156. dadf malfunction
  157. scanner malfunction
  158. exit module malfunction
  159. operating system and application problems
  160. network problems
  161. fax troubleshooting
  162. remote fax does not ring
  163. remote fax answers then fails
  164. fax answers then fails
  165. printhead cleaning cycle
  166. Table Of Contents
  167. how to use the plug/jack location list
  168. wiring diagrams
  169. Table Of Contents
  170. system overview
  171. system electronics
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This manual is suitable for:
8860MFP - Phaser Color Solid InkPhaser 8860
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