Yamaha 2004 YXR660 Service Manual Manual pdf 110 page image
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Yamaha 2004 YXR660 Service Manual

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Contents
  1. SPECIFICATIONS
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. VEHICLE IDENTIFICATION
  14. FEATURES
  15. IMPORTANT INFORMATION
  16. LOCK WASHERS/PLATES AND COTTER PINS
  17. CHECKING OF CONNECTIONS
  18. SPECIAL TOOLS
  19. GENERAL SPECIFICATIONS
  20. ENGINE SPECIFICATIONS
  21. CHASSIS SPECIFICATIONS
  22. ELECTRICAL SPECIFICATIONS
  23. TIGHTENING TORQUES
  24. CHASSIS TIGHTENING TORQUES
  25. HOW TO USE THE CONVERSION TABLE
  26. LUBRICATION POINTS AND LUBRICANT TYPES
  27. COOLANT FLOW DIAGRAMS
  28. OIL FLOW DIAGRAMS
  29. CABLE ROUTING
  30. PERIODIC CHECKS AND
  31. ENGINE
  32. ADJUSTING THE TIMING CHAIN
  33. ADJUSTING THE THROTTLE CABLE
  34. ADJUSTING THE STARTER CABLE
  35. CHECKING THE SPARK PLUG
  36. CHECKING THE IGNITION TIMING
  37. MEASURING THE COMPRESSION PRESSURE
  38. CHECKING THE ENGINE OIL LEVEL
  39. CHANGING THE ENGINE OIL
  40. CLEANING THE AIR FILTER
  41. CHECKING THE COOLANT LEVEL
  42. CHANGING THE COOLANT
  43. COOLING SYSTEM
  44. CHECKING THE COOLANT TEMPERATURE WARNING LIGHT
  45. CLEANING THE SPARK ARRESTER
  46. CHASSIS
  47. ADJUSTING THE PARKING BRAKE
  48. CHECKING THE BRAKE FLUID LEVEL
  49. CHECKING THE FRONT BRAKE PADS
  50. BLEEDING THE HYDRAULIC BRAKE SYSTEM
  51. ADJUSTING THE SELECT LEVER SHIFT ROD
  52. CHECKING THE FINAL GEAR OIL LEVEL
  53. CHANGING THE FINAL GEAR OIL
  54. CHANGING THE DIFFERENTIAL GEAR OIL
  55. CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS
  56. CHECKING THE STEERING SYSTEM
  57. ADJUSTING THE FRONT SHOCK ABSORBERS
  58. CHECKING THE TIRES
  59. CHECKING THE WHEELS
  60. LUBRICATING THE PEDAL, ETC
  61. ELECTRICAL
  62. CHECKING THE FUSES
  63. ADJUSTING THE HEADLIGHT BEAM
  64. CHANGING THE TAIL/BRAKE LIGHT BULB
  65. ENGINE REMOVAL
  66. SELECT LEVER UNIT AND COOLANT RESERVOIR
  67. HOSES AND LEADS
  68. ENGINE MOUNTING BOLTS
  69. INSTALLING THE ENGINE
  70. CYLINDER HEAD COVER
  71. REMOVING THE CYLINDER HEAD COVER
  72. INSTALLING THE CYLINDER HEAD COVER
  73. ROCKER ARMS
  74. REMOVING THE ROCKER ARMS
  75. INSTALLING THE ROCKER ARMS
  76. CAMSHAFT AND CYLINDER HEAD
  77. REMOVING THE CAMSHAFT AND CYLINDER HEAD
  78. CHECKING THE CAMSHAFT SPROCKET
  79. CHECKING THE CYLINDER HEAD
  80. INSTALLING THE CAMSHAFT AND CYLINDER HEAD
  81. VALVES AND VALVE SPRINGS
  82. REMOVING THE VALVES AND VALVE SPRINGS
  83. CHECKING THE VALVES AND VALVE SPRINGS
  84. INSTALLING THE VALVES AND VALVE SPRINGS
  85. CYLINDER AND PISTON
  86. REMOVING THE PISTON
  87. CHECKING THE PISTON RINGS
  88. CHECKING THE PISTON PIN
  89. INSTALLING THE CYLINDER
  90. ENGINE COOLING FAN AND A.C. MAGNETO
  91. REMOVING THE A.C. MAGNETO
  92. CHECKING THE STARTER CLUTCH
  93. CHECKING THE ENGINE COOLING FAN
  94. BALANCER GEARS AND OIL PUMP GEARS
  95. REMOVING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  96. INSTALLING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  97. PRIMARY AND SECONDARY SHEAVES
  98. PRIMARY SHEAVE
  99. SECONDARY SHEAVE
  100. REMOVING THE PRIMARY AND SECONDARY SHEAVES
  101. CHECKING THE PRIMARY SHEAVE
  102. ASSEMBLING THE PRIMARY SHEAVE
  103. INSTALLING THE PRIMARY AND SECONDARY SHEAVES
  104. CLUTCH
  105. REMOVING THE CLUTCH
  106. INSTALLING THE CLUTCH
  107. CRANKCASE
  108. CRANKCASE BEARINGS
  109. SEPARATING THE CRANKCASE
  110. CHECKING THE RELIEF VALVE
  111. INSTALLING THE SHIFT LEVERS
  112. CRANKSHAFT AND OIL PUMP
  113. OIL PUMP
  114. REMOVING THE CRANKSHAFT
  115. CHECKING THE CRANKSHAFT
  116. INSTALLING THE CRANKSHAFT AND BALANCER
  117. TRANSMISSION
  118. DRIVE AXLE ASSEMBLY
  119. REMOVING THE TRANSMISSION
  120. CHECKING THE SHIFT DRUM
  121. CHECKING THE SECONDARY SHAFT AND DRIVEN SPROCKET
  122. ASSEMBLING THE SHIFT FORK ASSEMBLY
  123. MIDDLE GEAR
  124. MIDDLE DRIVEN SHAFT
  125. REMOVING THE MIDDLE DRIVE SHAFT
  126. CHECKING THE PINION GEARS
  127. SELECTING THE MIDDLE DRIVE AND DRIVEN GEAR SHIMS
  128. INSTALLING THE MIDDLE DRIVEN SHAFT
  129. INSTALLING THE MIDDLE DRIVE SHAFT
  130. MEASURING THE MIDDLE GEAR BACKLASH
  131. RADIATOR AND COOLANT RESERVOIR
  132. CHECKING THE RADIATOR
  133. INSTALLING THE RADIATOR
  134. WATER PUMP
  135. DISASSEMBLING THE WATER PUMP
  136. ASSEMBLING THE WATER PUMP
  137. OIL COOLER
  138. CHECKING THE OIL COOLER
  139. FUEL SYSTEM
  140. CHECKING THE FUEL PUMP OPERATION
  141. CARBURETOR
  142. DISASSEMBLING THE CARBURETOR
  143. ASSEMBLING THE CARBURETOR
  144. ADJUSTING THE FUEL LEVEL
  145. DRIVE TRAIN
  146. FRONT CONSTANT VELOCITY JOINTS, DIFFERENTIAL GEAR AND DRIVE SHAFT
  147. DISASSEMBLING THE UNIVERSAL JOINT
  148. CHECKING THE CONSTANT VELOCITY JOINTS
  149. CHECKING THE GEAR MOTOR
  150. ASSEMBLING THE DIFFERENTIAL GEAR
  151. ASSEMBLING THE UNIVERSAL JOINT
  152. CHECKING THE DIFFERENTIAL GEAR OPERATION
  153. AND DRIVE SHAFT
  154. ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS
  155. REMOVING THE FINAL DRIVE ROLLER BEARINGS
  156. INSTALLING THE FINAL DRIVE ROLLER BEARINGS
  157. CHECKING THE DRIVE SHAFT
  158. MEASURING AND ADJUSTING THE FINAL GEAR LASH
  159. ASSEMBLING THE FINAL GEAR CASE
  160. SEATS, CONSOLE AND INSTRUMENT PANELS
  161. PANELS AND FOOTREST COVER
  162. CARGO BED
  163. SKID PLATES
  164. ENCLOSURE AND SEAT BELTS
  165. FRONT WHEELS AND BRAKE DISCS
  166. CHECKING THE FRONT WHEEL
  167. CHECKING THE FRONT BRAKE DISC
  168. REAR WHEELS AND BRAKE DISC
  169. REAR BRAKE DISC
  170. CHECKING THE REAR WHEEL
  171. INSTALLING THE REAR WHEEL HUB
  172. FRONT AND REAR BRAKES
  173. REAR BRAKE PADS
  174. REPLACING THE FRONT BRAKE PADS
  175. REPLACING THE REAR BRAKE PADS
  176. BRAKE MASTER CYLINDER
  177. CHECKING THE MASTER CYLINDER
  178. INSTALLING THE BRAKE MASTER CYLINDER
  179. FRONT BRAKE CALIPER
  180. REAR BRAKE CALIPER
  181. DISASSEMBLING THE FRONT BRAKE CALIPERS
  182. CHECKING THE FRONT AND REAR BRAKE CALIPERS
  183. ASSEMBLING THE FRONT BRAKE CALIPERS
  184. ASSEMBLING THE REAR BRAKE CALIPER
  185. INSTALLING THE FRONT BRAKE CALIPERS
  186. INSTALLING THE REAR BRAKE CALIPER
  187. PEDAL ASSEMBLY
  188. STEERING SYSTEM
  189. DISASSEMBLING THE STEERING ASSEMBLY
  190. ASSEMBLING THE STEERING ASSEMBLY
  191. INSTALLING THE STEERING SYSTEM
  192. TIE-ROD AND STEERING KNUCKLE
  193. REMOVING THE STEERING KNUCKLES
  194. FRONT ARMS AND FRONT SHOCK ABSORBER
  195. REMOVING THE FRONT ARMS
  196. CHECKING THE FRONT SHOCK ABSORBER
  197. INSTALLING THE FRONT ARMS AND FRONT SHOCK ABSORBER
  198. REAR KNUCKLE AND STABILIZER
  199. CHECKING THE REAR KNUCKLE
  200. REAR ARMS AND REAR SHOCK ABSORBER
  201. CHECKING THE REAR ARMS
  202. INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBER
  203. CHECKING THE SWITCH
  204. CHECKING THE SWITCH CONTINUITY
  205. CHECKING THE BULBS AND BULB SOCKETS
  206. CHECKING THE CONDITION OF THE BULB SOCKETS
  207. IGNITION SYSTEM
  208. TROUBLESHOOTING
  209. ELECTRIC STARTING SYSTEM
  210. STARTING CIRCUIT OPERATION
  211. STARTER MOTOR
  212. CHECKING THE STARTER MOTOR
  213. ASSEMBLING THE STARTER MOTOR
  214. CHARGING SYSTEM
  215. LIGHTING SYSTEM
  216. CHECKING THE LIGHTING SYSTEM
  217. SIGNALING SYSTEM
  218. CIRCUIT DIAGRAM
  219. STARTING FAILURE/HARD STARTING
  220. COMPRESSION SYSTEM
  221. FAULTY DRIVE TRAIN
  222. FAULTY GEAR SHIFTING
  223. POOR SPEED PERFORMANCE
  224. UNSTABLE HANDLING
  225. periodic checks and adjustments
  226. CHECKING THE SIGNAL SYSTEM
/ 506
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This manual is suitable for:
2004 YXR660Rhino 2004Rhino 2005Rhino 2006Rhino 2007YXR660FAS
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