CRANKCASE ................................................................................................4-66STARTER MOTOR, TIMING CHAIN AND OIL FILTER.......................... 4-66CRANKCASE .......................................................................................... 4-68CRANKCASE BEARINGS....................................................................... 4-69SEPARATING THE CRANKCASE.......................................................... 4-70CHECKING THE TIMING CHAIN AND GUIDES .................................... 4-70CHECKING THE OIL DELIVERY PIPE...................................................4-70CHECKING THE RELIEF VALVE ........................................................... 4-71CHECKING THE CRANKCASE ..............................................................4-71CHECKING THE BEARINGS.................................................................. 4-71ASSEMBLING THE CRANKCASE.......................................................... 4-71INSTALLING THE SHIFT LEVERS......................................................... 4-72CRANKSHAFT AND OIL PUMP ................................................................... 4-73OIL PUMP ...............................................................................................4-74REMOVING THE CRANKSHAFT ........................................................... 4-75CHECKING THE OIL PUMP ................................................................... 4-75CHECKING THE RELIEF VALVE ........................................................... 4-76CHECKING THE OIL STRAINER ........................................................... 4-76ASSEMBLING THE OIL PUMP...............................................................4-76CHECKING THE CRANKSHAFT ............................................................ 4-77INSTALLING THE CRANKSHAFT AND BALANCER ............................. 4-78TRANSMISSION............................................................................................ 4-79DRIVE AXLE ASSEMBLY ....................................................................... 4-80REMOVING THE TRANSMISSION ........................................................ 4-81CHECKING THE SHIFT FORKS............................................................. 4-81CHECKING THE SHIFT DRUM ..............................................................4-82CHECKING THE DRIVE AXLE ...............................................................4-82CHECKING THE HIGH WHEEL GEAR AND MIDDLE DRIVE GEAR .... 4-82CHECKING THE SECONDARY SHAFT AND DRIVEN SPROCKET..... 4-83CHECKING THE CHAIN .........................................................................4-83ASSEMBLING THE SHIFT FORK ASSEMBLY ...................................... 4-84INSTALLING THE TRANSMISSION .......................................................4-84MIDDLE GEAR ..............................................................................................4-85MIDDLE DRIVE SHAFT ..........................................................................4-85MIDDLE DRIVEN SHAFT........................................................................4-86REMOVING THE MIDDLE DRIVE SHAFT ............................................. 4-88REMOVING THE MIDDLE DRIVEN SHAFT...........................................4-88CHECKING THE PINION GEARS .......................................................... 4-91SELECTING THE MIDDLE DRIVE AND DRIVEN GEAR SHIMS...........4-92INSTALLING THE MIDDLE DRIVEN SHAFT .........................................4-95INSTALLING THE MIDDLE DRIVE SHAFT ............................................4-97MEASURING THE MIDDLE GEAR BACKLASH..................................... 4-98www.midwestmanuals.com
