TABLE OF CONTENTSLOCATION OF IMPORTANTLABELS ............................................1-1SAFETY INFORMATION ..................2-1DESCRIPTION ..................................3-1Left view ..........................................3-1Right view ........................................3-2Controls and instruments ................3-3INSTRUMENT AND CONTROLFUNCTIONS .......................................4-1Handlebar switch ............................4-1Clutch lever ....................................4-1Shift pedal ......................................4-1Brake lever .....................................4-2Brake pedal ....................................4-2Fuel tank cap ..................................4-3Fuel ................................................4-3Fuel tank breather hose .................4-5Fuel cock ........................................4-5Starter (choke) knob .......................4-6Kickstarter ......................................4-6Seat ................................................4-7Adjusting the front fork ...................4-7Front fork bleeding .........................4-9Adjusting the shock absorberassembly .....................................4-9Removable sidestand ...................4-12FOR YOUR SAFETY –PRE-OPERATION CHECKS ............. 5-1OPERATION AND IMPORTANTRIDING POINTS ................................ 6-1Starting and warming up a coldengine ......................................... 6-1Starting a warm engine .................. 6-1Shifting ........................................... 6-2Engine break-in .............................. 6-3Parking ........................................... 6-4PERIODIC MAINTENANCE ANDADJUSTMENT................................... 7-1Periodic maintenance andlubrication chart .......................... 7-2Checking the spark plug ................ 7-8Transmission oil ............................. 7-9Coolant ........................................ 7-10Cleaning the air filter element ...... 7-12Adjusting the carburetor ............... 7-14Adjusting the engine idlingspeed ........................................ 7-14Adjusting the throttle grip freeplay ........................................... 7-15Tires ............................................. 7-15Spoke wheels .............................. 7-17Adjusting the clutch lever freeplay ........................................... 7-17Checking the brake lever freeplay ........................................... 7-18Checking the shift pedal ............... 7-19Checking the front and rear brakepads .......................................... 7-19Checking the brake fluid level ...... 7-20Changing the brake fluid .............. 7-21Drive chain slack .......................... 7-21Cleaning and lubricatingthe drive chain .......................... 7-23Checking and lubricatingthe cables ................................. 7-23Checking and lubricatingthe throttle grip and cable ......... 7-23Checking and lubricatingthe brake and clutch levers ....... 7-24Checking and lubricatingthe brake pedal ......................... 7-24Lubricating the swingarm pivots ... 7-25Lubricating the rear suspension ... 7-25Checking the front fork ................. 7-25Checking the steering .................. 7-26Checking the wheel bearings ....... 7-26Supporting the motorcycle ........... 7-27Front wheel .................................. 7-27Rear wheel ................................... 7-28Troubleshooting ........................... 7-30Troubleshooting charts ................. 7-31MOTORCYCLE CARE ANDSTORAGE .......................................... 8-1Matte color caution ......................... 8-1Care ............................................... 8-1U5PA89E0.book Page 1 Tuesday, June 15, 2010 10:34 AM