Genie Z-80/60 manuals
Z-80/60
Table of contents
- Introduction
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- G Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- GM 3.0L EFI Engine
- Continental TME27 Engine
- Deutz F4L-913 Engine (before serial number 339)
- Deutz TD2011L04i Engine (from serial number 2178)
- Perkins 704-30 Engine
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-5 Check the Hydraulic Filter Condition Indicators
- A-6 Perform 30 Day Service
- A-8 Perform Engine Maintenance - Perkins and Continental Models
- A-9 Perform Engine Maintenance
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - GM and Ford Models
- B-1 Inspect the Batteries
- B-2 Inspect the Electrical Wiring
- B-3 Test the Key Switch
- B-5 Inspect the Engine Air Filter
- B-7 Check the Tires, Wheels and Lug Nut Torque
- B-9 Check the Drive Hub Oil Level and Fastener Torque
- B-10 Test the Ground Control Override
- B-11 Test the Platform Self-leveling
- B-12 Test the Engine Idle Select Operation
- B-13 Test the Fuel Select Operation - Gasoline/LPG Models
- B-14 Test the Drive Brakes
- B-16 Test the Drive Speed - Raised or Extended Position
- B-17 Test the Alarm and Optional Flashing Beacon
- B-19 Check and Adjust the Engine RPM
- B-21 Test the Primary Boom Self-leveling
- B-22 Test the Primary Boom Angle Sensor
- B-24 Perform Engine Maintenance - GM and Ford Models
- C-2 Grease the Platform Overload Mechanism (if equipped)
- C-4 Replace the Engine Air Filter
- C-6 Perform Engine Maintenance - GM and Ford Models
- D-1 Check the Boom Wear Pads
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Inspect for Turntable Bearing Wear
- D-5 Replace the Drive Hub Oil
- D-6 Perform Engine Maintenance
- D-7 Replace the Hydraulic Filter Elements
- E-1 Test or Replace the Hydraulic Oil
- E-2 Grease the Steer Axle Wheel Bearings, 2WD Models
- E-3 Perform Engine Maintenance
- E-4 Perform Engine Maintenance - Ford Models
- E-5 Perform Engine Maintenance - Deutz and Perkins Models
- E-8 Perform Engine Maintenance - Deutz BF4L2011 Models
- repair procedures
- E Display Module
- ALC-1000 Circuit Board
- Membrane Decal
- Joysticks
- Platform
- Platform Rotator
- Calibrate the Platform Overload System (if equipped)
- Jib Boom
- Jib Boom Lift Cylinder
- Primary Boom Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Primary Boom Angle Sensor
- Secondary Boom Cable Track
- Secondary Boom
- Secondary Boom Lift Cylinder
- Secondary Boom Extension Cylinder
- RPM Adjustment
- Engine Fault Codes - Gasoline/LPG Models
- Service Bypass/Recovery Keyswitch
- Circuit Boards
- Function Pump
- Drive Pump
- Function Manifold - View 1
- Function Manifold - View 2
- Valve Adjustments - Function Manifold
- Platform Manifold
- Turntable Rotation Manifold
- Platform Rotate Manifold
- Wheel Steer and Oscillate Manifold (before serial number 990)
- Wheel Steer and Oscillate Manifold (from serial number 990)
- Traction Manifold, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- Turntable Rotation Assembly
- Steer Sensors
- Hub and Bearings, 2WD Models
- Oscillating Axle Cylinders
- fault codes
- electrical symbols legend
- hydraulic symbols legend
Z-80/60
Table of contents
- September
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- Hydraulic Component Specifications
- machine torque specifications
- hydraulic hose and fitting torque specifications
- Torque Procedure
- repair procedures
- Platform Controls
- Platform Circuit Board
- How to Remove the LED Circuit Board
- How to Reset a Proportional Valve Coil Default
- How to Adjust the Function Speeds
- platform components
- Platform Leveling Cylinder
- How to Bleed the Platform Leveling Cylinder
- platform rotator
- How to Bleed the Platform Rotator
- Platform Overload System (if equipped)
- Platform Overload Recovery Message
- jib boom
- jib boom lift cylinder
- Boom Components
- Primary Boom Cable Track
- How to Repair the Primary Boom Cable Track
- primary boom
- How to Disassemble the Primary Boom
- primary boom lift cylinder
- Primary Boom Extension Cylinder
- Primary Boom Angle Sensor
- How to Calibrate the Primary Boom Angle Sensor
- Secondary Boom Cable Track
- secondary boom
- secondary boom lift cylinder
- Secondary Boom Extension Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- How to Access Perkins 404F Engine Regeneration Service
- Ground Controls
- How to Use the Recovery Mode
- Circuit Boards
- Membrane Decal
- Display Module
- hydraulic pumps
- drive pump
- How to Prime the Pump
- Manifolds
- Function Manifold Components - View 2
- Valve Adjustments - Function Manifold
- How to Adjust the Primary Boom Down Relief Valve
- How to Adjust the Primary Boom Extend Relief Valve
- How to Adjust the Secondary Boom Up Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Secondary Boom Extend Relief Valve
- Platform Manifold
- Turntable Rotation Manifold
- Platform Rotate Manifold
- Two Wheel Steer and Oscillate Manifold
- How to Adjust the Oscillate Relief Valve
- Four Wheel Steer and Oscillate Manifold
- Oil Diverter Manifold Components (welder option)
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- turntable rotation components
- How to Adjust the Turntable Rotation Gear Backlash
- axle components
- How to Adjust a Steer Sensor
- How to Calibrate the Steer Sensors
- How to Adjust the Oscillate Limit Switches
- Oscillating Axle Cylinders
- fault codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- GM 3.0L Engine Fault Codes
- Section 5 Schematics
- Wire Circuit Legend
- Wire Color Legend
- Limit Switches and Angle Sensors
- Drive Chassis and Platform Controller Pin Legend
- Turntable Controller Pin Legend
- Relay and Fuse Panel Legends
- Electrical Symbol Legend
- hydraulic symbols legend
- Electrical Schematics
- Electrical Schematic - Engine Options, Deutz TD2.9 Engine
- Electrical Schematic - Engine Options, Deutz TD2.9 Engine Harness
- Electrical Schematic - Engine Options,Perkins 404F-22T Engine
- Electrical Schematic - Engine Options, Perkins 404F-22T Engine Harness
- Electrical Schematic - Engine Options, Perkins 804D Engine
- Electrical Schematic - Engine Options, Continental TME27 Engine
- Electrical Schematic - Engine Options, GM 3.0 Engine
- Electrical Schematic - Safety Circuits
- Electrical Schematic - Generator Options
- Electrical Schematic - Welder Generator Option
- Electrical Schematic - Hydraulic Generator Options
- Hydraulic Schematics
- Hydraulic Schematic - 2 Wheel Drive (2 and 4 Wheel Steer)
- Hydraulic Schematic - 4 Wheel Drive (2 and 4 Wheel Steer)
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