ABB IRB 2600 Series Product Manual

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Contents

ABB IRB 2600 Series Product Manual Manual pdf 5 page image

Table of contents9Overview of this manual ...................................................................................................................16Product documentation ....................................................................................................................18How to read the product manual ......................................................................................................191 Safety191.1 General safety information ..................................................................................191.1.1 Limitation of liability .................................................................................211.1.2 Protective stop and emergency stop ...........................................................221.2 Safety actions ...................................................................................................221.2.1 Fire extinguishing ....................................................................................231.2.2 Emergency release of the robot axes ..........................................................241.2.3 Make sure that the main power has been switched off ....................................251.3 Safety risks ......................................................................................................251.3.1 Safety risks during installation and service work on robots ..............................271.3.2 Moving robots are potentially lethal ............................................................281.3.3 First test run may cause injury or damage ....................................................291.3.4 Work inside the working range of the robot ..................................................301.3.5 Enabling device and hold-to-run functionality ...............................................311.3.6 Risks associated with live electric parts .......................................................331.3.7 The unit is sensitive to ESD .......................................................................341.3.8 Hot parts may cause burns .......................................................................351.3.9 Safety risks related to pneumatic/hydraulic systems ......................................361.3.10 Safety risks with pressure relief valve .........................................................371.3.11 Brake testing ..........................................................................................381.3.12 Safety risks during handling of batteries ......................................................391.3.13 Safety risks during work with gearbox lubricants (oil or grease) .......................411.4 Safety signals and symbols .................................................................................411.4.1 Safety signals in the manual ......................................................................431.4.2 Safety symbols on product labels ...............................................................492 Installation and commissioning492.1 Introduction ......................................................................................................502.2 Unpacking .......................................................................................................502.2.1 Pre-installation procedure .........................................................................542.2.2 Working range and type of motion ..............................................................592.2.3 Risk of tipping/stability .............................................................................602.3 On-site installation ............................................................................................602.3.1 Lifting robot with roundslings ....................................................................632.3.2 Lifting and turning a suspended mounted robot ............................................642.3.3 Setting the system parameters for a suspended or tilted robot .........................682.3.4 Manually releasing the brakes ...................................................................712.3.5 Orienting and securing the robot ................................................................752.3.6 Fitting equipment on robot ........................................................................882.3.7 Loads fitted to the robot, stopping time and braking distances .........................892.4 Restricting the working range ..............................................................................892.4.1 Axes with restricted working range .............................................................902.4.2 Mechanically restricting the working range of axis 1 ......................................932.5 Installing options ...............................................................................................932.5.1 Installation of cooling fan for motors (option) ................................................972.5.2 Installing an expansion container ...............................................................1002.5.3 Installation of Foundry Plus Cable guard (option no. 908-1) .............................1012.5.4 Signal lamp (option) .................................................................................1022.6 Robot in hot environments ..................................................................................1022.6.1 Start of robot in hot environments ..............................................................1032.7 Robot in cold environments .................................................................................1032.7.1 Start of robot in cold environments ............................................................Product manual - IRB 2600 53HAC035504-001 Revision: Q© Copyright 2009-2018 ABB. 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