Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- Safety risks
- Safety risks related to tools/workpieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the FlexPendant
- Work inside the robot's working range
- Signal lamp (optional)
- Translate the information on safety and information labels
- Safety related instructions
- DANGER - Moving robots are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox oil
- Installation and commissioning
- Unpacking
- Working range and type of motion
- Risk of tipping / stability
- On-site installation
- Lifting robot with roundslings
- Lifting robot with lifting slings
- Manually releasing the brakes
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Installation of Chip protection - IRB 6660 - 205/1.9
- Installation of cooling fan for motors, axis 1 or 2 (option)
- Loads
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Electrical connections
- Maintenance
- Maintenance schedule and component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspection, oil level gearbox axes 2 - 3
- Inspection, oil level gearbox axis 4
- Inspection, oil level, gearbox axis 5
- Inspection, oil level gearbox axis 6
- Inspection, balancing device
- Inspection, cable harness
- Inspection, information labels
- Inspection, mechanical stop, axis 1
- Inspection, additional mechanical stops
- Inspection, damper axes 2-5
- Inspection, signal lamp (option)
- Replacement/changing activities
- Oil change, gearbox axis 1
- Oil change, gearbox axes 2-3
- Oil change, gearbox, axis 4
- Oil change, gearbox, axis 5
- Oil change, gearbox axis 6
- Replacement of SMB battery
- Lubrication activities
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Replacement of Process cable package 1 - 3 MH
- Replacement of cable harness, upper end
- Replacement of cabling, axis 5 motor
- Replacement of complete arm system
- Upper and lower arms
- Replacement of complete wrist unit
- Replacement of upper arm
- Replacement of parallel rod
- Replacement of complete lower arm
- Replacement of parallel arm
- Frame and base
- Replacement of brake release unit
- Replacement of balancing device
- Motors
- Replacement of motor, axes 2 and 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5
- Replacement of motor, axis 6
- Gearboxes
- Replacement of gearbox, axes 2- 3
- Replacement of gearbox, axis 6
- Calibration information
- Calibration methods
- Calibration scales and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
- Decommissioning
- Environmental information
- Decommissioning of balancing device
- Reference information
- Applicable Safety Standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting equipment and lifting instructions
- Spare parts and exploded views
- Spare parts - Cable harness
- Spare parts - Motor axis 1
- Spare parts - Frame to base
- Spare parts - Frame to lower arm
- Spare parts - Lower arm system
- Spare parts - Parallel rod
- Spare parts - Balancing device
- Spare parts - Shafts axes 2-3
- Spare parts - Upper arm (incl. wrist unit)
- Spare parts - Labels
- Spare parts - Options
- Introduction
|
Overview73HAC028197-001 Revision: A© Copyright 2007-2008 ABB. All rights reserved.OverviewAbout this manualThis manual contains instructions for:• mechanical and electrical installation of the robot• maintenance of the robot• mechanical and electrical repair of the robot.The manual also contains reference information for all procedures detailed in the manual.UsageThis manual should be used during:• installation, from lifting the robot to its work site and securing it to the foundation, tomaking it ready for operation• maintenance work• repair work and calibration.Who should read this manual?This manual is intended for:• installation personnel• maintenance personnel• repair personnel.PrerequisitesA maintenance/repair/ installation craftsman working with an ABB Robot must:• be trained by ABB and have the required knowledge of mechanical and electricalinstallation/repair/maintenance work.Organization of chaptersThe manual is organized in the following chapters:Chapter ContentsSafety Safety information that must be read through before performingany installation or service work on the robot. Contains generalsafety aspects as well as more specific information on how toavoid personal injuries and damage to the product.Installation and commis-sioningRequired information about lifting and installation of the robot.Maintenance Step-by-step procedures that describe how to performmaintenance of the robot. Based on a maintenance schedule thatmay be used to plan periodical maintenance.Repair Step-by-step procedures that describe how to perform repairactivities of the robot. Based on available spare parts.Calibration information Procedures that do not require specific calibration equipment.General information about calibration.Decommissioning Environmental information about the robot and its components.Continues on next page
|
