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Baldor Flex+DriveII Installation Manual

Also see for Flex+DriveII: Installation manualOperating manualReference manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. General Information
  6. Introduction
  7. Receiving and inspection
  8. Units and abbreviations
  9. Basic Installation
  10. RS485 / RS422 systems
  11. Other information needed for installation
  12. Mechanical installation and location requirements
  13. Dimensions
  14. Connector locations
  15. Power connections
  16. Single-phase connection to package sizes A, B, C, D
  17. Three-phase connection to package sizes E, G, H
  18. Input power conditioning
  19. Power supply filters
  20. Wire sizes and protection device ratings
  21. External customer supplied 24V control supply
  22. Motor connections
  23. Motor circuit contactors
  24. Motor cable pin configuration - Baldor linear motors
  25. Thermal switch connection
  26. Motor brake connection
  27. Regeneration resistor (Dynamic Brake resistor)
  28. Feedback connections
  29. Resolver option - X8
  30. Encoder option - X8
  31. EnDat (absolute encoder) option - X8
  32. Drive enable - X3
  33. Drive enable - SW1 DIP switch
  34. DIP switches - SW1
  35. Switch 5 - Hold
  36. Switches 9 and 10 - RS232/RS485 select
  37. Preventing a program running at startup
  38. Input / Output
  39. Analog input - X3 (command)
  40. Relay output - X3
  41. Digital I/O
  42. Digital inputs - X3
  43. CREF and digital inputs
  44. Special functions on DIN4 and DIN5 - fast inputs
  45. Digital outputs - X3
  46. Other I/O
  47. Master (auxiliary) encoder input - X9
  48. Serial port - X6
  49. Using RS232 cable
  50. Multidrop using RS485 / RS422 cable
  51. Connecting Baldor HMI Operator Panels
  52. Connection summary - minimum system wiring
  53. Option connectors
  54. Operation
  55. Preliminary checks
  56. Offset tuning
  57. WorkBench v5
  58. Starting WorkBench v5
  59. Commissioning Wizard
  60. Further configuration
  61. Parameters tool
  62. Digital I/O tool
  63. Troubleshooting
  64. Status display
  65. DB On (Regeneration) LED
  66. Power on
  67. Specifications
  68. AC input power and motor output - single-phase models
  69. AC input power and motor output - 230V three-phase models
  70. AC input power and motor output - 230-460V three-phase models
  71. Regeneration
  72. Analog input (X3)
  73. Digital inputs (X3)
  74. Relay output (X3)
  75. Resolver feedback option (X8)
  76. Master (auxiliary) encoder input (X9)
  77. Environmental
  78. A.1 Introduction
  79. A.1.2 Motor power cables
  80. A.1.4 Feedback cables
  81. A.1.5 Feedback cable part numbers
  82. A.1.6 EMC filters
  83. A.1.7 Regeneration resistors
  84. B Control System
  85. B.1.1 Current (Torque) control
  86. B.1.2 Velocity (Speed) control
  87. B.1.3 Position control (Pulse and Direction)
  88. B.1.4 Position control
  89. B.2 Control system operation
  90. B.2.2 Speed controller
  91. B.2.3 Torque controller and feedback
  92. C CE Guidelines
  93. C.1.2 Use of CE compliant components
  94. C.1.4 EMC installation suggestions
  95. C.1.5 Wiring of shielded (screened) cables
Baldor Flex+DriveII Installation Manual Manual pdf 90 page image
7-4 Specifications MN19027.1.3 AC input power and motor output - 230-460V three-phase models230-460VAC 50/60Hz(Catalog number FDH4... / FPH4...)Unit 2.5A 5A 7.5A 15A 20A 27.5ANominal input voltage VAC 230-460Minimum input voltage 180Maximum input voltage 528Nominal DC-Bus voltage VDC 325 (230VAC input) / 650 (460VAC input)Minimum DC-Bus voltage 254Maximum DC-Bus voltage 746(Programmable using Mint keywordDRIVEBUSOVERVOLTS)Output voltage (line-line)@VDC-Bus=500VVRMS 0 - 353Nominal phase current (±10%) A RMS 2.5 5.0 7.5 15 20 27.5Peak phase current (±10%)for 1.25s (+0.5s / -0s)A RMS 5 10 15 30 40 55Nominal output power kVA 1.9 3.8 5.7 11.4 15.2 20.9Efficiency % >95Output frequency Hz 0 - 500Nominal switching frequency kHz 8.07.1.4 Customer supplied 24VDC supply input24VDC (Catalog numbersFDHxxxxx-xxx3 andFPHxxxxx-xxx3)Unit 2.5A 5A 7.5A 15A 20A 27.5ANominal input voltage VDC 24Minimum input voltage 20.4Maximum input voltage 28.8Maximum ripple % ±10Maximum continuous current@24VDCA 1.75Power on surge current@24VDC, 100msA 4
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Flex+DriveIIFlexDriveII
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