Chapter 3 Removal and Replacement Procedures (RRPs)Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTSVersion 2 2007.03.201. Removal and Replacement Procedures (RRPs) .........................................................3 - 11.1 Before starting service procedure ..................................................................................................... 3 - 11.2 General notes ................................................................................................................................... 3 - 31.2 Removal Flows ..........................................................................................................3 - 41.2 Replacement Flows ...................................................................................................3 - 62. Removal Steps ............................................................................................................3 - 8Removal 1 Blank..................................................................................................................................... 3 - 8Removal 2 MPF COVER (PL13.2.99)..................................................................................................... 3 - 9Removal 3 TRAY REAR COVER (PL13.1.7)........................................................................................ 3 - 10Removal 4 TRANSFER BELT (PL4.1.1)............................................................................................... 3 - 11Removal 5 DUPLEX MODULE (PL11.1.1) ........................................................................................... 3 - 13Removal 6 TONER CARTRIDGE (K), (C), (M), (Y) (PL5.1.18-21) ....................................................... 3 - 14Removal 7 DUPLEX GATE (PL6.1.13)................................................................................................. 3 - 15Removal 8 FUSER (PL6.1.10).............................................................................................................. 3 - 16Removal 9 SPUR ASSEMBLY (PL7.1.1).............................................................................................. 3 - 17Removal 10 CHUTE ASSY EXIT OUT (PL6.1.1) ................................................................................. 3 - 18Removal 11 Blank................................................................................................................................. 3 - 19Removal 12 Blank................................................................................................................................. 3 - 20Removal 13 Blank................................................................................................................................. 3 - 21Removal 14 MPF FEED SOLENOID (PL3.1.98) .................................................................................. 3 - 22Removal 15 FEED DRIVE ASSEMBLY (PL8.1.7) ................................................................................ 3 - 24Removal 16 INTEGRATED FEEDER ASSEMBLY (PL3.2.99) ............................................................. 3 - 27Removal 17 Blank................................................................................................................................. 3 - 31Removal 18 RIGHT ARM ASSEMBLY (PL13.3.98) ............................................................................. 3 - 32Removal 19 SIZE SWITCH ASSEMBLY (PL7.1.18) ............................................................................ 3 - 34Removal 20 Blank................................................................................................................................. 3 - 35Removal 21 TONER CARTRIDGE SENSOR ASSEMBLY (C), (M), (Y) (PL5.1.4) .............................. 3 - 36Removal 22 Blank................................................................................................................................. 3 - 37Removal 23 Blank................................................................................................................................. 3 - 38Removal 24 LEFT ARM ASSEMBLY (PL7.1.97).................................................................................. 3 - 39Removal 25 LED ASSEMBLY (PL5.1.15)............................................................................................. 3 - 41Removal 26 TONER DISPENSER MOTOR (PL5.1.12) ....................................................................... 3 - 42Removal 27 Blank................................................................................................................................. 3 - 44Removal 28 Blank................................................................................................................................. 3 - 45Removal 29 Blank................................................................................................................................. 3 - 46Removal 30 Blank................................................................................................................................. 3 - 47Removal 31 Blank................................................................................................................................. 3 - 48Removal 32 HIGH VOLTAGE POWER SUPPLY (PL5.1.17) ............................................................... 3 - 49Removal 33 Blank................................................................................................................................. 3 - 53Removal 34 PRINT HEAD (PL13.3.99) ................................................................................................ 3 - 54Removal 35 Blank................................................................................................................................. 3 - 57Removal 36 PHOTOCONDUCTOR (PC) / DEVELOPER (DEV) DRIVE (PL8.1.2)............................. 3 - 58Removal 37 TONER CARTRIDGE SENSOR ASSEMBLY (K) (PL5.1.4)............................................. 3 - 61Removal 38 MPF SEPARATOR ROLLER ASSEMBLY (PL2.1.3) ....................................................... 3 - 62Removal 39 SEPARATOR ROLLER (PL2.2.17) (Same as the FEED ROLLER)................................. 3 - 63
