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Genie S-60 Service Manual

Also see for S-60 HC: Maintenance manualOperator's manualOperator's manualService manualOperator's manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Machine Specifications
  12. Performance Specifications
  13. Hydraulic Specifications
  14. Perkins Engine
  15. Hydraulic Hose and Fitting Torque Specifications
  16. Power Source
  17. Limit Switches
  18. Maintenance Inspection Report
  19. A-1 Inspect the Operator's and Safety Manuals
  20. A-3 Inspect for Damage and Loose or Missing Parts
  21. A-4 Check the Engine Oil Level
  22. A-5 Check the Engine Coolant Level - Liquid Cooled Models
  23. A-7 Check the Hydraulic Oil Level
  24. A-8 Check for Hydraulic Leaks
  25. A-10 Test the Oscillate Axle (if equipped)
  26. A-11 Test the Platform and Ground Controls
  27. A-12 Test the Auxiliary Power Operation
  28. A-13 Test the Tilt Sensor
  29. A-15 Drain the Fuel Filter/Water Separator - Diesel Models
  30. A-16 Inspect the Engine Air Filter
  31. A-17 Perform 30 Day Service
  32. A-19 Check the Battery
  33. A-20 Replace the Engine Oil and Filter - Gasoline/LPG Models
  34. A-21 Inspect the Electrical Wiring
  35. A-22 Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
  36. A-23 Check the Engine Belt - Gasoline/LPG and Perkins Diesel Models
  37. A-24 Replace the Fuel Filters - Gasoline/LPG Models
  38. B-1 Check the Exhaust System
  39. B-2 Check the Hydraulic Tank Return Filter Condition Indicator
  40. B-3 Inspect the Tires and Wheels (including lug nut torque)
  41. B-4 Confirm the Proper Brake Configuration
  42. B-5 Check the Oil Level in the Drive Hubs
  43. B-6 Check and Adjust the Engine RPM
  44. B-7 Test the Key Switch
  45. B-8 Test the Emergency Stop Buttons
  46. B-10 Check the Directional Valve Linkage
  47. B-12 Test the Horn
  48. B-14 Test the Engine Idle Select Operation
  49. B-15 Test the Fuel Select Operation - Gasoline/LPG Models
  50. B-16 Test the Drive Enable System
  51. B-17 Test the Drive Brakes
  52. B-18 Test the Drive Speed - Stowed Position
  53. B-19 Test the Drive Speed - Raised or Extended Position
  54. B-20 Test the Alarm Package (if equipped)
  55. B-21 Perform Hydraulic Oil Analysis
  56. B-23 Inspect the Fuel Tank Cap Venting System
  57. B-24 Replace the Engine Air Filter Element
  58. B-25 Replace the Spark Plugs - Gasoline/LPG Models
  59. C-1 Check the Engine Belt - Deutz Diesel Models
  60. C-2 Check the Engine Valve Clearances - Deutz Diesel Models
  61. C-4 Replace the Fuel Filter Element - Perkins Diesel Models
  62. C-5 Replace the Engine Oil and Filter - Perkins Diesel Models
  63. C-6 Check the Glow Plugs - Perkins Diesel Models
  64. C-8 Replace the PCV Valve - Gasoline/LPG Models
  65. D-1 Check the Boom Wear Pads
  66. D-3 Check the Turntable Rotation Bearing Bolts
  67. D-4 Grease the Turntable Rotation Bearing and Rotate Gear
  68. D-6 Replace the Drive Loop Hydraulic Filter
  69. D-7 Replace the Engine Oil and Filter - Deutz Diesel Models
  70. D-8 Clean the Fuel Pump Strainer - Deutz Diesel Models
  71. D-9 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
  72. D-10 Change the Fuel Hoses - Deutz Diesel Models
  73. D-11 Check the Engine Valve Clearances - Perkins Diesel Models
  74. E-1 Test or Replace the Hydraulic Oil
  75. E-2 Change or Recondition the Engine Coolant - Liquid Cooled Models
  76. E-3 Change the Fuel Hoses - Gasoline/LPG Models
  77. E-4 Replace the Engine Air Breather - Perkins Diesel Models
  78. E-6 Check the Fuel Injectors - Perkins Diesel Models
  79. Fault Code Chart
  80. Engine Will Not Crank Over
  81. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  82. A Engine Runs While Cranking then Dies- Gasoline/LPG Models
  83. Engine Cranks Over But Will Not Start - Diesel Models
  84. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  85. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  86. Engine High Idle Inoperative - Gasoline/LPG Models
  87. Engine Low Idle Inoperative - Gasoline/LPG Models
  88. Engine High Idle Inoperative - Diesel Models
  89. Engine Low Idle Inoperative - Diesel Models
  90. All Functions Inoperative, Engine Starts and Runs
  91. All Lift and Steer Functions Inoperative, Drive Functions Operational
  92. Platform Controls Inoperative, Ground Controls Operate Normally
  93. Boom Up Function Inoperative
  94. Boom Down Function Inoperative
  95. Boom Extend Function Inoperative
  96. Boom Retract Function Inoperative
  97. Turntable Rotate Left Function Inoperative
  98. Turntable Rotate Right Function Inoperative
  99. All Platform Leveling Functions Inoperative
  100. Platform Level Up Function Inoperative
  101. Platform Level Down Function Inoperative
  102. Platform Rotate Left Function Inoperative
  103. Platform Rotate Right Function Inoperative
  104. Oscillate Function Inoperative
  105. Jib Boom Up Function Inoperative
  106. Jib Boom Down Function Inoperative
  107. Steer Left Function Inoperative
  108. Steer Right Function Inoperative
  109. All Drive Functions Inoperative, All Other Functions Operate Normally
  110. Drive Forward Or Reverse Function Inoperative
  111. Traction Function Inoperative
  112. Machine Will Not Drive At Full Speed
  113. Machine Drives At Full Speed With Platform Raised or Extended
  114. Drive Enable System Is Malfunctioning
  115. Auxiliary Functions Inoperative
  116. Ground Control Box Wiring Diagram - Gasoline/LPG Models
  117. Electrical Schematic - Deutz Diesel Models
  118. Ground Control Box Wiring Diagram - Deutz Diesel Models
  119. Platform Control Box Wiring Diagram - Deutz Diesel Models
  120. Electrical Schematic - Perkins Diesel Models
  121. Ground Control Box Wiring Diagram - Perkins Diesel Models
  122. Hydraulic Symbols Legend
  123. Joystick Controllers
  124. Horsepower Limiter Board
  125. Foot Switch
  126. Toggle Switches
  127. Platform
  128. Platform Rotator
  129. Jib Boom
  130. Jib Boom Lift Cylinder
  131. Cable Track
  132. Boom
  133. Boom Lift Cylinder
  134. Extension Cylinders
  135. Platform Leveling Master Cylinder
  136. Turntable Covers
  137. RPM Adjustment
  138. Oil Temperature and Oil Pressure Gauges
  139. Function Manifold Components
  140. Valve Adjustments - Function Manifold
  141. Turntable Rotation Manifold Components
  142. Oscillate Manifold Components
  143. Valve Adjustments - Oscillate Manifold
  144. Directional Valve Manifold Components
  145. Steer Manifold Components, Oscillating Models
  146. Steer Manifold Components, Non-oscillating Models
  147. WD Drive Manifold Components
  148. Valve Adjustments, 2WD Drive Manifold
  149. Valve Adjustments, 4WD Drive Manifold
  150. Jib Boom/Platform Rotate Manifold Components, S-65 Models
  151. Fuel Tank
  152. Hydraulic Tank
  153. Rotation Hydraulic Motor
  154. Yoke and Hub
  155. Steering Cylinders
  156. Tie Rod
  157. Oscillating Axle Lock-out Cylinders
  158. Drive Motor
  159. Drive Hub
  160. Wheel Brake
/ 284
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This manual is suitable for:
S-60 HCS-65
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