Contents 1Contents ...................................................................Page No. Contents ....................................................................... Page No.Chapter 1: Safety ............................................................. 1-1Requirements .................................................................................... 1-1Intended Users .......................................................................................... 1-1Application Area ........................................................................................ 1-1Personnel ................................................................................................... 1-2Hazards ...................................................................................................... 1-2Chapter 2: Introduction ................................................... 2-1About this Manual ............................................................................ 2-1How the Manual is Organised .................................................................. 2-1Initial Steps ................................................................................................ 2-2PC Requirements ...................................................................................... 2-2Equipment Inspection ...................................................................... 2-3Power Ratings ................................................................................... 2-4Packaging and Lifting Details ......................................................... 2-5Chapter 3: Product Overview .......................................... 3-1Product Range .................................................................................. 3-1AC30V Frame D, E, F, G, H ...................................................................... 3-1Control Features ............................................................................... 3-2Functional Overview ........................................................................ 3-3Chapter 4: Installation ..................................................... 4-1Cubicle Mount ................................................................................... 4-1Dimensions for Cubicle Mount Installation............................................. 4-1Mounting the Drive .................................................................................... 4-2Ventilation .................................................................................................. 4-2Cubicle Mounting Details (all frame sizes).............................................. 4-3Mounting Brackets .................................................................................... 4-3Through Panel Mount ....................................................................... 4-4Dimensions for Through Panel Installation ............................................ 4-4Mounting the Drive .................................................................................... 4-5Ventilation .................................................................................................. 4-5Through Panel Mounting Details (all frame sizes) ................................. 4-6Cabling Bracket for Control & Main Cable ..................................... 4-9Electrical Installation ...................................................................... 4-10Wiring Instructions.................................................................................. 4-10Power Wiring Connections..................................................................... 4-11Control Module Cover Removal .................................................... 4-12Control Module Removal ............................................................... 4-13Control Wiring Connections................................................................... 4-14Wiring Diagrams ............................................................................. 4-15The Default Application ...........................................................................4-15Application Description...........................................................................4-15Application 0: Basic Speed Control ......................................................4-17Application 1: Auto/Manual Control ......................................................4-19Application 2: Raise / Lower Trim ......................................................4-21Application 3: Presets Speeds ..............................................................4-23Application 4: PID Control .....................................................................4-25Terminal Block Wire Range ....................................................................4-27Terminal Tightening Torques .................................................................4-28Optional Equipment .................................................................................4-28Brake Wiring.............................................................................................4-28Fitting a Remote GKP ..................................................................... 4-29Getting Started ................................................................................ 4-30GKP Setup Wizard ...................................................................................4-30Ethernet Communications ......................................................................4-31Firmware Update............................................................................. 4-33Updating the Drive firmware ...................................................................4-33Chapter 5: Associated Equipment .................................. 5-1Main Points .................................................................................................5-1AC Motor Chokes.............................................................................. 5-2Dynamic Braking Resistors ............................................................. 5-3Wiring Details .............................................................................................5-3.....................................................................................................................5-3Dynamic Braking Resistors ............................................................. 5-4Resistor Selection......................................................................................5-4Circuit Breakers ................................................................................ 5-6External EMC Filters ......................................................................... 5-6Input Chokes ..................................................................................... 5-7Gaskets .............................................................................................. 5-7Cabling Bracket for Control & Main Cable ..................................... 5-7Option Cards ..................................................................................... 5-8Installation Details .....................................................................................5-9Chapter 6 Safe Torque Off SIL3/PLe............................... 6-1General Information ......................................................................... 6-1STO Functional Description ......................................................................6-2Alignment to European Standards ................................................. 6-3EN ISO13849-1:2008 ..................................................................................6-3EN61800-5-2:2007 and EN61508 ...............................................................6-4Safety Specification ......................................................................... 6-5EMC Specification ............................................................................ 6-5User Connections ............................................................................. 6-6