Terex Genie S-120 Service Manual

Also see for Genie S-100: Maintenance manual Maintenance manual Maintenance manual Operator's manual supplement Operator's manual

Part No. 102916 S-100 • S-105 • S-120 • S-125 4 - 17January 2016 Section 4 • Repair ProceduresPLATFORM COMPONENTS4 Tag, disconnect and plug the hydraulic hosesfrom the platform leveling cylinder at thebulkhead fittings located inside the boom tubeat the platform end and connect them togetherusing a connector. Cap the bulkhead fittings onthe boom tube.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.5 Remove the pin retaining fastener fromthe platform leveling cylinder rod-end pivot pin.Do not remove the pin.6 Remove the external snap ring from the barrel-end pivot pin. Do not remove the pin.7 Support the platform leveling cylinder with asuitable lifting device. Protect the cylinder rodfrom damage.8 Use a soft metal drift to remove the rod-endpivot pin.Crushing hazard. The platform(S-100 and S-120 models) orjib boom (S-105 and S-125models) will fall when the platformleveling cylinder rod-end pivotpin is removed if it is not properlysupported.Crushing hazard. The platformleveling cylinder will fall if it is notproperly supported when the rod-end pivot pin is removed.Component damage hazard. Theplatform leveling cylinder rod canbecome damaged if it is allowed tofall.9 Use a soft metal drift to remove the barrel-endpivot pin.10 Carefully pull the platform leveling cylinder outof the boom.Component damage hazard.Hoses can be damaged if they arekinked or pinched.