Terex Genie S-120 Service Manual

Also see for Genie S-100: Maintenance manual Maintenance manual Maintenance manual Operator's manual supplement Operator's manual

Section 3 • Scheduled Maintenance ProceduresPart No. 102916 S-100 • S-105 • S-120 • S-125 3 - 5January 2016Maintenance Inspection ReportChecklist B Y N RB-1 BatteriesB-2 Electrical wiringB-3 Oil cooler and fins -Deutz modelsB-4 Inspect air filterB-5 Hydraulic oil analysisB-6 Engine maintenance -Deutz modelsB-7 Engine maintenance -Cummins modelsB-8 Exhaust systemB-9 Lug nut torqueB-10 Drive hub oil levelB-11 Drive brakesB-12 Engine RPMB-13 Key switchesB-14 Ground controloverrideB-15 Platform self-levelingB-16 Limit switchesB-17 Fuel and hydraulic tankventing systemsB-18 Engine idle selectoperationB-19 Test the drive brakesB-20 Drive speed - stowedpositionB-21 Drive speed - raisedor extended positionB-22 Inspect the BoomExtend/Retract CablesChecklist A Y N RA-1 Inspect the manualsand decalsA-2 Pre-operationinspectionA-3 Perform function testsA-4 Engine maintenance -Perkins modelsA-5Engine maintenance -Cummins modelsA-6 Hydraulic filtercondition indicatorPerform after 40 hours:A-7 30 Day ServicePerform every 50 hours:A-8 Engine Maintenance-Perkins modelsPerform after 50 hours:A-9 Engine Maintenance-Deutz modelsPerform every 100 hours:A-10 Grease rotation bearingA-11 Grease axlesPerform after 150 hours:A-12 Replace drive hub oilInstructions• Make copies of this report to use foreach inspection.• Select the appropriate checklist(s)for the type of inspection to beperformed.Daily or 8 hourInspection: AQuarterly or 250 hourInspection: A+BSemi-annual or 500 hourInspection: A+B+CAnnual or 1000 hourInspection: A+B+C+D2 Year or 2000 hourInspection: A+B+C+D+E• Place a check in the appropriate boxafter each inspection procedure iscompleted.• Use the step-by-step procedures inthis section to learn how to performthese inspections.• If any inspection receives an “N”,tag and remove the machine fromservice, repair and re-inspect it.After repair, place a check in the “R”box.LegendY = yes, acceptableN = no, remove from serviceR = repairedModelSerial numberDateHour meterMachine ownerInspected by (print)Inspector signatureInspector titleInspector companyComments