Wayne-Dalton 800 Installation Instructions Manual

Wayne-Dalton 800 Installation Instructions Manual Manual pdf 9 page image

www.Wayne-Dalton.com 349981 REV2_05/17/2016©Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation91. INSTALL GUIDE WALL ANGLESNOTE: It is only necessary to disassemble the guides for screw attachmentof "E" type guides. Welded "E" assemblies and all "Z" assemblies may beinstalled as assembled from the factory.A. Remove the middle angles and outside angles from the guide wallangles. (Perform this for "E" non-welded guides only.)B. Mount guide wall angles to achieve the "S" dimension (on theInstallation Data Sheet) plus 1/2" as shown in the illustration on theprevious page Fig. 3–C. (The extra 1/2" allows for the thickness ofthe outside angle.)• The "G" ("S" + 1/2") dimension must be held within 1/8" over theentire height of the wall angle.• The guides must be on a level plane and plumb.– Place shims under the wall angle on the tall side of theopening if necessary to put them on level, Fig. 3–B.– Check plumb with a level or plumb bob.2. MOUNTING METHODSThe following instructions use the Z-Guide positioning for the wallangles, use the Z-Guide or E-Guide positioning best suited for your site.Masonry Jambs• Hold Z-Guide wall angle against the wall and drill mountingholes through the slots using drill size shown in Table 4–A.Install jamb fasteners (Table 4–A) on one wall angle. Installsecond wall angle at "G" distance, refer to Fig. 3–C on theprevious page. Check for level and plumb. Use spacers betweenGuide and wall as needed for plumb.Steel JambsSteel jambs (welded or screwed) use "E" guides, all others use "Z".• SCREW ATTACHMENT OPTION– Hold E-Guide wall angle against the jamb and drill holesthrough the slots using drill size shown in Table 4–A. Installall jamb fasteners (Table 4–A) on one wall angle, then installsecond wall angle at "G" ("S" + 1/2") (Fig. 3–C) distance. Checkfor level and plumb.• WELD ATTACHMENT OPTION– Hold E-Guide wall angle against the jamb and tack weld inplace. Install second wall angle at "G" ("S" + 1/2") (Fig. 3–C)distance. Check for level and plumb. Apply welds as shown inFig. 4–B, using welding electrodes E6010, E6011 or E7014.NOTE: When the wall angle extends above the steel of the jamb or header, use washers,spacers or shims to fill the gap between the masonry portion of the wall and the wallangle. Use through bolts to fasten the wall angle in the area above steel, Fig. 4–C.Wall AngleBoltthroughWallSelf-tapping BoltFlat WasherSteel JambFig 4–BFig 4–CTable 4–ASteel Jamb3/16" thick(minimum)3/16" Fillet Weld,full width of wallangle at the topif joining with steel.3/16" Fillet Weld,full length on oneside of each slot.3/16" Fillet Weld,1-1/2 incheslong on alongedge of wallangle betweeneach pair of slots.Edge ofdoor opening.Section 4Installation JAMB FASTENER DRILL SIZE JAMB FASTENER SPECIFICATIONSSteel 3/8" self-tappingscrew 5/16" diameter Steel jambs must be minimum 3/8" thickConcrete 3/8" expansionbolt 5/16" diameter Drill hole at least 4" from jamb corner.Filled block 3/8" expansionbolt 5/16" diameter Drill hole at least 4" from jamb corner.Wood 3/8" lag screw 5/16" diameter Drill hole 3" deepUnfilledblock 3/8" thru bolt 5/16" diameter Install 3" O.D. steel washer on oppositeside of wall.