Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Related documents
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R6...R9
- Control panel
- Control panel door mounting kits
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R1 and R2
- Frames R1 and R2 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R3...R4
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Flange mounting
- European Union
- Checking the compatibility of the motor and drive
- Requirements table
- Selecting the power cables
- Typical power cable sizes
- Alternative power cable types
- Additional US requirements
- Selecting the control cables
- Drive composer PC tool cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive and the input power and motor cables against thermal overload
- Implementing the Emergency stop function
- Implementing a bypass connection
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Implementing a motor temperature sensor connection
- Checking the insulation of the assembly
- Brake resistor assembly for R1...R3
- Ground-to-phase varistor
- Frames R1...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R1...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R1...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Description of symbols
- Heatsink
- Fans
- Replacing the main cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- frames R5...R8
- frame R9
- Replacing the auxiliary cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R1...R2
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R3
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R4
- Replacing the second auxiliary cooling fan, IP55 (UL Type 12) frames R8...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Derating
- Ambient temperature derating, IP21 (UL Type 1)
- Altitude derating
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Fuses (UL)
- Circuit breakers
- Dimensions, weights and free space requirements
- Losses, cooling data and noise
- Cooling air flow and heat dissipation for flange mounting (option +C135)
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R1...R3
- Control connection data
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL marking
- China RoHS marking
- Frame R1, IP21 (UL Type 1)
- Frame R1, IP55 (UL Type 12)
- Frame R2, IP21 (UL Type 1)
- Frame R2, IP55 (UL Type 12)
- Frame R3, IP21 (UL Type 1)
- Frame R3, IP55 (UL Type 12)
- Frame R4, IP21 (UL Type 1)
- Frame R4, IP55 (UL Type 12)
- Frame R5, IP21 (UL Type 1)
- Frame R5, IP55 (UL Type 12)
- Frame R6, IP21 (UL Type 1)
- Frame R6, IP55 (UL Type 12)
- Frame R7, IP21 (UL Type 1)
- Frame R7, IP55 (UL Type 12)
- Frame R8, IP21 (UL Type 1)
- Frame R8, IP55 (UL Type 12)
- Frame R9, IP21 (UL Type 1)
- Frame R9, IP55 (UL Type 12)
- Resistor braking, frames R1...R3
- Mechanical installation
- Start-up
- Resistor braking, frames R4...R9
- Compliance with the European Machinery Directive
- Connection principle
- Connection with internal +24 V DC power supply, single line
- Connection with external +24 V DC power supply
- Activation switch
- Grounding of protective shields
- Acceptance test reports
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Certificate
- Electrical installation
- Technical data
- CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
- Diagnostics
- Safety instructions
- Content of this chapter
- Common mode filter types
- Description, installation and technical data of the FOCH filters
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Planning the electrical installation 81 Protecting the drive and the input power and motor cables againstthermal overloadThe drive protects itself and the input and motor cables against thermal overloadwhen the cables are sized according to the nominal current of the drive. No additionalthermal protection devices are needed.WARNING! If the drive is connected to multiple motors, use a separate circuitbreaker or fuses for protecting each motor cable and motor against overload.The drive overload protection is tuned for the total motor load. It may not trip due toan overload in one motor circuit only Protecting the motor against thermal overloadAccording to regulations, the motor must be protected against thermal overload andthe current must be switched off when overload is detected. The drive includes amotor thermal protection function that protects the motor and switches off the currentwhen necessary. Depending on a drive parameter value, the function either monitorsa calculated temperature value (based on a motor thermal model) or an actualtemperature indication given by motor temperature sensors. The user can tune thethermal model further by feeding in additional motor and load data.The most common temperature sensors are:• motor sizes IEC180…225: thermal switch, eg, Klixon• motor sizes IEC200…250 and larger: PTC or Pt100.For more information, see ACS580 standard control program firmware manual(3AXD50000016097 [English]).Protecting the drive against ground faultsThe drive is equipped with an internal ground fault protective function to protect theunit against ground faults in the motor and motor cable. This is not a personnel safetyor a fire protection feature. The ground fault protective function can be reduced with aparameter 31.20 Earth fault. Residual current device compatibilityThe drive is suitable to be used with residual current devices of Type B.Note: The EMC filter of the drive includes capacitors connected between the maincircuit and the frame. These capacitors and long motor cables increase the groundleakage current and may cause fault current circuit breakers to function.
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