Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Related documents
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R6...R9
- Control panel
- Control panel door mounting kits
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R1 and R2
- Frames R1 and R2 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R3...R4
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Flange mounting
- European Union
- Checking the compatibility of the motor and drive
- Requirements table
- Selecting the power cables
- Typical power cable sizes
- Alternative power cable types
- Additional US requirements
- Selecting the control cables
- Drive composer PC tool cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive and the input power and motor cables against thermal overload
- Implementing the Emergency stop function
- Implementing a bypass connection
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Implementing a motor temperature sensor connection
- Checking the insulation of the assembly
- Brake resistor assembly for R1...R3
- Ground-to-phase varistor
- Frames R1...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R1...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R1...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Description of symbols
- Heatsink
- Fans
- Replacing the main cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- frames R5...R8
- frame R9
- Replacing the auxiliary cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R1...R2
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R3
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R4
- Replacing the second auxiliary cooling fan, IP55 (UL Type 12) frames R8...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Derating
- Ambient temperature derating, IP21 (UL Type 1)
- Altitude derating
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Fuses (UL)
- Circuit breakers
- Dimensions, weights and free space requirements
- Losses, cooling data and noise
- Cooling air flow and heat dissipation for flange mounting (option +C135)
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R1...R3
- Control connection data
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL marking
- China RoHS marking
- Frame R1, IP21 (UL Type 1)
- Frame R1, IP55 (UL Type 12)
- Frame R2, IP21 (UL Type 1)
- Frame R2, IP55 (UL Type 12)
- Frame R3, IP21 (UL Type 1)
- Frame R3, IP55 (UL Type 12)
- Frame R4, IP21 (UL Type 1)
- Frame R4, IP55 (UL Type 12)
- Frame R5, IP21 (UL Type 1)
- Frame R5, IP55 (UL Type 12)
- Frame R6, IP21 (UL Type 1)
- Frame R6, IP55 (UL Type 12)
- Frame R7, IP21 (UL Type 1)
- Frame R7, IP55 (UL Type 12)
- Frame R8, IP21 (UL Type 1)
- Frame R8, IP55 (UL Type 12)
- Frame R9, IP21 (UL Type 1)
- Frame R9, IP55 (UL Type 12)
- Resistor braking, frames R1...R3
- Mechanical installation
- Start-up
- Resistor braking, frames R4...R9
- Compliance with the European Machinery Directive
- Connection principle
- Connection with internal +24 V DC power supply, single line
- Connection with external +24 V DC power supply
- Activation switch
- Grounding of protective shields
- Acceptance test reports
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Certificate
- Electrical installation
- Technical data
- CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
- Diagnostics
- Safety instructions
- Content of this chapter
- Common mode filter types
- Description, installation and technical data of the FOCH filters
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Planning the electrical installation 87Implementing a motor temperature sensor connectionWARNING! IEC 60664 requires double or reinforced insulation between liveparts and the surface of accessible parts of electrical equipment which areeither non-conductive or conductive but not connected to the protective earth..To connect a motor temperature sensor and other similar components to the drive,you have four alternatives:1. If there is double or reinforced insulation between the sensor and the live partsof the motor, you can connect the sensor directly to the inputs of the drive.2. If there is basic insulation between the sensor and the live parts of the motor,you can connect the sensor to the inputs of the drive if all circuits connected tothe drive’s digital and analog inputs (typically extra-low voltage circuits) areprotected against contact and insulated with basic insulation from other low-voltage circuits. The insulation must be rated for the same voltage level as thedrive main circuit. Note that extra-low voltage circuits (such as 24 V DC) typicallydo not meet these requirements.3. You can connect the sensor to an extension module with reinforced insulation(eg, CMOD-02) between the sensor connector and the other connectors of themodule. See the table below for the sensor insulation requirement. For sensorconnection to the extension module, see its manual.4. You can connect a sensor to an external thermistor relay the insulation of whichis rated for the main circuit voltage of the drive.See:• section AI1 and AI2 as Pt100, Pt1000, Ni1000, KTY83 and KTY84 sensor inputs(X1) on page 125• section CMOD-02 multifunction extension module (external 24 V AC/DC andisolated PTC interface) on page 264• CPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD(+L537+Q971) user's manual (3AXD50000030058 [English]).
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