Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Related documents
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R6...R9
- Control panel
- Control panel door mounting kits
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R1 and R2
- Frames R1 and R2 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R3...R4
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Flange mounting
- European Union
- Checking the compatibility of the motor and drive
- Requirements table
- Selecting the power cables
- Typical power cable sizes
- Alternative power cable types
- Additional US requirements
- Selecting the control cables
- Drive composer PC tool cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive and the input power and motor cables against thermal overload
- Implementing the Emergency stop function
- Implementing a bypass connection
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Implementing a motor temperature sensor connection
- Checking the insulation of the assembly
- Brake resistor assembly for R1...R3
- Ground-to-phase varistor
- Frames R1...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R1...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R1...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Description of symbols
- Heatsink
- Fans
- Replacing the main cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- frames R5...R8
- frame R9
- Replacing the auxiliary cooling fan, IP21 and IP55 (UL Type 1 and UL Type
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R1...R2
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R3
- Replacing the auxiliary cooling fan, IP55 (UL Type 12) frame R4
- Replacing the second auxiliary cooling fan, IP55 (UL Type 12) frames R8...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Derating
- Ambient temperature derating, IP21 (UL Type 1)
- Altitude derating
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Fuses (UL)
- Circuit breakers
- Dimensions, weights and free space requirements
- Losses, cooling data and noise
- Cooling air flow and heat dissipation for flange mounting (option +C135)
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R1...R3
- Control connection data
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL marking
- China RoHS marking
- Frame R1, IP21 (UL Type 1)
- Frame R1, IP55 (UL Type 12)
- Frame R2, IP21 (UL Type 1)
- Frame R2, IP55 (UL Type 12)
- Frame R3, IP21 (UL Type 1)
- Frame R3, IP55 (UL Type 12)
- Frame R4, IP21 (UL Type 1)
- Frame R4, IP55 (UL Type 12)
- Frame R5, IP21 (UL Type 1)
- Frame R5, IP55 (UL Type 12)
- Frame R6, IP21 (UL Type 1)
- Frame R6, IP55 (UL Type 12)
- Frame R7, IP21 (UL Type 1)
- Frame R7, IP55 (UL Type 12)
- Frame R8, IP21 (UL Type 1)
- Frame R8, IP55 (UL Type 12)
- Frame R9, IP21 (UL Type 1)
- Frame R9, IP55 (UL Type 12)
- Resistor braking, frames R1...R3
- Mechanical installation
- Start-up
- Resistor braking, frames R4...R9
- Compliance with the European Machinery Directive
- Connection principle
- Connection with internal +24 V DC power supply, single line
- Connection with external +24 V DC power supply
- Activation switch
- Grounding of protective shields
- Acceptance test reports
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Certificate
- Electrical installation
- Technical data
- CMOD-01 multifunction extension module (external 24 V AC/DC and digital I/O)
- Diagnostics
- Safety instructions
- Content of this chapter
- Common mode filter types
- Description, installation and technical data of the FOCH filters
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92 Electrical installation Ground-to-phase varistorThe ground-to-phase varistor is not suitable for use on an IT (ungrounded) system.Disconnect the ground-to-phase varistor before connecting the drive to the supplynetwork. Check the table on page 92.WARNING! Do not install the drive with the ground-to-phase varistorconnected on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit canbe damaged.Check from the table below if you have to disconnect the EMC filter (EMC) or ground-to-phase varistor (VAR). For instructions on how to do this, see sections FramesR1…R3 on page 93 or Frames R4…R9 on page 94.FramesizesEMCfilter(EMC)Ground-to-phasevaristor(VAR)Symmetricallygrounded TNsystems (TN-Ssystems) 1Corner groundedTN systems 2IT systems(ungrounded orhigh-resistancegrounded [>30ohms]) 3R1…R3 EMC(1 screw)- Do not disconnect Disconnect Disconnect- VAR(1 screw)Do not disconnect Disconnect DisconnectR4…R5 EMC(2 screws)- Do not disconnect Frames R4 andR5 cannot beused in cornergrounded TNsystems.Disconnect- VAR(1 screw)Do not disconnect DisconnectR 6…R9 EMC(2 screws)- Do not disconnect Disconnect Disconnect- VAR(1 screw)Do not disconnect Do not disconnect Disconnect1 2 3DrivePENL3L2L1Drive DrivePEL3L2L1L3L2L1
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