Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- Categorization by frame size and option module
- Related documents
- Main circuit diagram
- Overview diagram of a drive with a DC/DC converter unit
- Single-line circuit diagram of the DC/DC converter unit
- Converter module hardware
- Connectors X50...X59
- Fiber optic connectors
- BDCL filter module
- Overheating protection of the filter
- Overview of the control connections of the BCU control unit
- Converter unit control devices
- PC connection
- Type designation labels
- Type designation label of the BDCL filter module
- Type designation key
- Cabinet configuration overview
- Installation examples
- R8i DDC unit in Rittal VX25 enclosure
- Layout without DC switch/disconnector and charging
- Pipe routing example
- Installation stages
- Kits for ACS880-1604LC R8i unit in Rittal VX25 cabinets
- Stage 1: Installation of common parts
- Stage 2: Side plates, busbars and quick connectors for connecting DDC module and filter
- Stage 3: Module installation parts
- Stage 4: DDC and energy storage connection
- Stage 5A: DC connection with charging
- Stage 5B: DC connection without charging
- Stage 6: Cooling components
- Stage 7: DDC module and filter installation
- Stage 8: Swing frame and shroud installation
- R8i DDC unit
- Selecting the energy storage
- Implementing protections for the energy storage
- Implementing an interlocking between the disconnecting devices
- EMC compliance of the complete installation
- Electrical safety precautions
- General notes
- Checking the insulation of the energy storage cable
- Connecting the power cables
- Connection procedure for power connections inside the DC/DC converter cubicle
- Connection procedure of the energy storage cables
- Connecting the BDCL filter
- Installing the charging circuit
- Connecting the control cables
- Installing optional modules
- Start-up procedure
- Disconnecting the DC/DC converter with DC switch/disconnector
- Reconnecting the DC/DC converter with DC switch/disconnector
- Maintenance timers and counters
- Power connections
- Fans
- DC/DC converter module
- Reinstalling the module
- Control unit
- LEDs and other status indicators
- DC/DC converter modules
- BDCL filters
- Control panel
- Control electronics
- Fiber optic cables
- Mechanical installation accessories
- Swing-out frame (for Rittal VX25 enclosures)
- Shrouds
- Bottom cable entry
- Electrical installation accessories
- DC connection with DC switch/disconnector and charging
- DC switch/disconnector kits
- Charging kits
- DC connection without DC switch/disconnector and charging
- Energy storage connection
- Output DC fuses (energy storage side)
- Cooling system parts
- Piping
- Cooling fan
- Miscellaneous
- Connection to a cooling unit
- Filling up and bleeding the internal cooling circuit
- Draining the internal cooling circuit
- Pressure limits
- Ratings
- Derating
- Fuses
- Dimensions and weights
- Typical power cable sizes
- Tightening torques
- Output power (energy storage) connection
- Protection classes
- Materials
- Applicable standards
- BCU-x2 control unit layout and connections
- Default I/O diagram of the converter control unit
- External power supply for the control unit (XPOW)
- The X485 connector
- Connector data
- BCU-x2 ground isolation diagram
- R8i DC/DC converter module
- Quick connector
- BCU control unit
- BAMU voltage/current measurement unit
- BAMU accessories
- Shorting plug S802-LINK50
- CIO-01 I/O module
- DPMP-01 door mounting kit
- Switchgear and charging components
- Charging switches
- Charging controller BSFC-12C
- Handles
- Contacts
- DC fuses
- ACS880-1604LC DC/DC converter unit 2×R8i, 3AXD10000873230
- DDC 1×R8i with DC switch/disconnector
- Sheet 001b (Charging circuit)
- Sheet 002a (BDCL main circuit)
- Sheet 005a (Module connections)
- Sheet 005b (BDCL module connections)
- Sheet 007a (BAMU voltage measurement)
- Sheet 020a (Auxiliary voltage distribution)
- Sheet 021a (Auxiliary voltage distribution)
- Sheet 022a (24 V DC distribution)
- Sheet 026a (Cabinet fans)
- Sheet 040a (Control board)
- Sheet 040b (Control board)
- Sheet 040c (Control board)
- Sheet 040d (Signal lamps)
- DDC 2×R8i with DC switch/disconnector
- Sheet 001b (Charging control, 1st cubicle)
- Sheet 001c (Main circuit, 2nd cubicle)
- Sheet 001d (Charging control, 2nd cubicle)
- Sheet 002a (BDCL main circuit, 1st cubicle)
- Sheet 002b (BDCL main circuit, 2nd cubicle)
- Sheet 005a (Module connections, 1st cubicle)
- Sheet 005b (BDCL module connections, 1st cubicle)
- Sheet 007a (BAMU voltage measurement, 1st cubicle)
- Sheet 020a (Auxiliary voltage distribution, 1st cubicle)
- Sheet 021a (Auxiliary voltage distribution, 1st cubicle)
- Sheet 022a (Auxiliary voltage distribution, 1st cubicle)
- Sheet 026a (Cabinet fan & CIO, 1st cubicle)
- Sheet 026b (Cabinet fan, 2nd cubicle)
- Sheet 040a (Control board, 1st cubicle)
- Sheet 040b (Control board, 1st cubicle)
- Sheet 040c (Control board, 1st cubicle)
- Sheet 040d (Signal lamps, 1st cubicle)
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88Replacing the BCU control unit battery ....................................................89LEDs and other status indicators ...............................................................10 Ordering information91Contents of this chapter ..........................................................................91Kit code key ........................................................................................93DC/DC converter modules .......................................................................94BDCL filters ........................................................................................95Control panel ......................................................................................96Control electronics ................................................................................96Control unit .....................................................................................97Fiber optic cables ..............................................................................97Options ..........................................................................................98Mechanical installation accessories ............................................................98Module installation parts .....................................................................100Swing-out frame (for Rittal VX25 enclosures) .............................................101Shrouds .........................................................................................102Bottom cable entry ............................................................................103Electrical installation accessories ..............................................................103Busbars and quick connectors for connecting DDC module and filter ................103Common DC Flat-PLS assembly ...........................................................105DC connection with DC switch/disconnector and charging .............................106DC switch/disconnector kits ..............................................................107Charging kits ................................................................................107Charging resistors .........................................................................108DC connection without DC switch/disconnector and charging .........................109Energy storage connection ..................................................................109DC fuses (DC bus side) ......................................................................110Output DC fuses (energy storage side) ....................................................110Parallel connection busbar kit ...............................................................111Cooling system parts .............................................................................111Coolant distribution manifold kits ............................................................112Piping ...........................................................................................112Heat exchanger ................................................................................113Cooling fan .....................................................................................114Miscellaneous .....................................................................................114BAMU voltage/current measurement unit .................................................114CIO-01 I/O module ............................................................................11 Internal cooling circuit115Contents of this chapter ..........................................................................115Applicability ........................................................................................115Internal cooling system ..........................................................................117Connection to a cooling unit .....................................................................117Connection to an ACS880-1007LC cooling unit ..........................................117Connection to a custom cooling unit ........................................................117General requirements .....................................................................117Coolant temperature control .............................................................118Filling up and bleeding the internal cooling circuit ...........................................118Drive line-ups with an ACS880-1007LC cooling unit .....................................118Drive line-ups with a custom cooling unit ..................................................8 Table of contents
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