Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- INTRODUCTION
- Single UPM and Two UPM Configurations
- Figure 1-2. 600V 2x UPM Configuration
- Single UPM Plus 1 UPM Configuration
- UPS Standard Features
- Advanced Battery Management
- Distributed Bypass System
- Energy Saver and High Alert Modes
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- Getting Help
- SAFETY WARNINGS
- UPS INSTALLATION PLAN AND UNPACKING
- Installation Considerations
- V, 400V, 415V, and 480V Model Configurations
- Figure 3-1. Single UPM Configuration Dimensions
- Figure 3-2. Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
- Figure 3-3. Two UPM Configuration (Dimensions)
- V Model Configurations
- Figure 3-5. 600V Single UPM Configuration, Plus 1 FI-UPM
- Figure 3-6. 600V Two UPM Configuration
- Figure 3-7. Side View Dimensions and Center of Gravity Measurements
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Figure 3-8. Single UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- Figure 3-9. Two UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- INSTALLATION
- Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
- Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
- Mechanically Joining the Sections (600V Models Only)
- Figure 4-4. ISBM and UPM Sections Joined
- Figure 4-5. ISBM Section to UPM Section Joining Brackets
- Electrically Connecting the Sections (600V Models Only)
- Figure 4-6. UPS Intercabinet Interface Harness Locations
- Connecting Intercabinet CAN Cables and Connectors
- Figure 4-8. Pl1 Interface Board Location
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- External Power Wiring Installation
- Figure 4-12. ISBM and UPM Section Conduit and Wire Entry Locations
- Figure 4-13. Distributed Bypass Wire Length
- Figure 4-14. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models)
- Figure 4-15. ISBM Section Power Terminal Locations (600V Models)
- Figure 4-16. ISBM Section Power Terminal Detail – Section AA (380V, 400V, 415V, and 480V Models)
- Battery Power Wiring
- Installing Interface Connections
- TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
- Figure 4-18. ISBM Section Interface Terminal Locations
- Figure 4-19. Interface Terminal Detail
- Figure 4-21. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4-22. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4-26. REPO Switch
- Figure 4-27. Normally-Open REPO Switch Wiring
- Figure 4-28. Normally-Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- INSTALLATION CHECKLIST
- DISTRIBUTED BYPASS INSTALLATION CHECKLIST
- INSTALLING OPTIONS AND ACCESSORIES
- Installing an Optional Hot Sync CAN Bridge Card
- Figure 5-2. Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5-5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5-6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
- Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5-10. Supervisory Contact Module II Terminal Location
- Accessory Mounting Dimensions
- Figure 5-12. Remote Monitor Panel II Dimensions
- Figure 5-13. Relay Interface Module II Dimensions
- Figure 5-14. Supervisory Contact Module II Dimensions
- UNDERSTANDING UPS OPERATION
- Single UPS
- Figure 6-2. Path of Current Through the UPS in Online Mode
- Energy Saver System (ESS) Mode
- Bypass Mode
- Battery Mode
- Figure 6-4. Path of Current Through the UPS in Battery Mode
- Single UPS Unit System Oneline Configurations
- Figure 6-5. One UPM, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-10. One UPM, Rectifier Feed, Battery System, IOM Configuration
- Figure 6-11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM
- Figure 6-12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM
- Figure 6-13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6-14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6-15. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode - Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode - Distributed Bypass
- Figure 6-18. Path of Current through the UPSs in Battery Mode - Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6-19. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations
- Figure 6-20. Typical Distributed Bypass System -Continuous Static Switch, 2+1 and 3+0 Configurations
- Figure 6-21. Typical Distributed Bypass System -Continuous Static Switch, 3+1 and 4+0 Configurations
- UPS OPERATING INSTRUCTIONS
- Circuit Breakers
- Status Indicators
- Figure 7-3. Parts of the Touch Screen
- Figure 7-4. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7-8. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7-15. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7-20. Battery Log Detail
- System Events Main Screen
- Figure 7-23. User Log Screen
- System Status Screen and Controls
- Figure 7-27. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7-33. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- System Overview Screen
- UPS Operation using the Color Touchscreen Control Panel
- Using the Remote Emergency Power-off Switch
- Figure 7-40. REPO Operation
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Single UPM Shutdown
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton
- Using the UPS LOAD OFF Command
- COMMUNICATION
- PredictPulse
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS MAINTENANCE
- Performing Preventive Maintenance
- Figure 9-1. ISBM and UPM Section Air Filter Locations - Continuous Static Switch
- Figure 9-2. FI-UPM Air Filter Location
- PERIODIC Maintenance
- Installing Batteries
- Maintenance Training
- PRODUCT SPECIFICATIONS
- UPS Output
- UPS Environmental
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UPS Maintenance9-2 Eaton ® Power Xpert® 9395P-300 (300kVA, 300kW) UPS Installation and Operation Manual P-164000563—Rev 04 www.eaton.com/powerqualityl Do not dispose of batteries in a fire. Batteries may explode when exposed to flame.l Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic9.2 Performing Preventive MaintenanceThe UPS system requires very little preventive maintenance. However, the system should be inspectedperiodically to verify that the units are operating normally and that the batteries are in good condition.9.2.1 DAILY MaintenancePerform the following steps daily:1. Check the area surrounding the UPS system. Ensure the area is not cluttered, allowing free access to theunit.2. Ensure the air intakes (vents on the front door or panels) and the exhaust openings (on top of the UPMsection) are not blocked.3. Ensure the operating environment is within the parameters specified in paragraph 3.2.2 and Chapter 10,“Product Specifications”.4. Ensure the UPS is in Normal mode (Normal status indicator is illuminated). If an alarm lamp is illuminatedor the Normal status indicator is not illuminated, contact an Eaton service representative.9.2.2 MONTHLY MaintenancePerform the following steps monthly:1. Monitor system parameters as described in paragraph Chapter 7, “Using the Color Touchscreen ControlPanel”.2. Check the UPS air filters (located behind the front panels or door) and wash or replace as necessary. SeeFigure 9-1 and Figure 9-2 for filter locations, and Table 9-1 for filter sizes. Contact an Eaton servicerepresentative for replacement filters. To remove and replace the filters:CAUTIONVerify washed filters are thoroughly dry before reinstalling.ATTENTION!Vérifier que les filtres sont bien secs avant de les réinstaller.a. Remove one top screw and two bottom screws securing each UPM section front panel. Lift the panelstraight up to remove it from the panel hanger bracket at the top of the cabinet.b. Remove one top screw and two bottom screws securing each ISBM section front panel. Lift thepanel straight up to remove it from the panel hanger bracket at the top of the cabinet.c. If the UPS is a continuous static switch configuration, unfasten the front door latch and swing thedoor open.Table 9-1. UPS Filter SizesFilter Location SizeBottom Left ISBM Section Air Filters (Continuous Static Switch) 12 ” X 20” X 0.25”Bottom Right ISBM Section Air Filters (Continuous Static Switch) 12” X 20” X 0.25”Middle Right ISBM Section Air Filter (Continuous Static Switch) 20” X 6.3” X 0.25”FI-UPM Section Air Filters 20” X 44” X 0.25” |
