Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- INTRODUCTION
- Single UPM and Two UPM Configurations
- Figure 1-2. 600V 2x UPM Configuration
- Single UPM Plus 1 UPM Configuration
- UPS Standard Features
- Advanced Battery Management
- Distributed Bypass System
- Energy Saver and High Alert Modes
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- Getting Help
- SAFETY WARNINGS
- UPS INSTALLATION PLAN AND UNPACKING
- Installation Considerations
- V, 400V, 415V, and 480V Model Configurations
- Figure 3-1. Single UPM Configuration Dimensions
- Figure 3-2. Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
- Figure 3-3. Two UPM Configuration (Dimensions)
- V Model Configurations
- Figure 3-5. 600V Single UPM Configuration, Plus 1 FI-UPM
- Figure 3-6. 600V Two UPM Configuration
- Figure 3-7. Side View Dimensions and Center of Gravity Measurements
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Figure 3-8. Single UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- Figure 3-9. Two UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
- INSTALLATION
- Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
- Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
- Mechanically Joining the Sections (600V Models Only)
- Figure 4-4. ISBM and UPM Sections Joined
- Figure 4-5. ISBM Section to UPM Section Joining Brackets
- Electrically Connecting the Sections (600V Models Only)
- Figure 4-6. UPS Intercabinet Interface Harness Locations
- Connecting Intercabinet CAN Cables and Connectors
- Figure 4-8. Pl1 Interface Board Location
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- External Power Wiring Installation
- Figure 4-12. ISBM and UPM Section Conduit and Wire Entry Locations
- Figure 4-13. Distributed Bypass Wire Length
- Figure 4-14. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models)
- Figure 4-15. ISBM Section Power Terminal Locations (600V Models)
- Figure 4-16. ISBM Section Power Terminal Detail – Section AA (380V, 400V, 415V, and 480V Models)
- Battery Power Wiring
- Installing Interface Connections
- TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
- Figure 4-18. ISBM Section Interface Terminal Locations
- Figure 4-19. Interface Terminal Detail
- Figure 4-21. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4-22. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4-26. REPO Switch
- Figure 4-27. Normally-Open REPO Switch Wiring
- Figure 4-28. Normally-Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- INSTALLATION CHECKLIST
- DISTRIBUTED BYPASS INSTALLATION CHECKLIST
- INSTALLING OPTIONS AND ACCESSORIES
- Installing an Optional Hot Sync CAN Bridge Card
- Figure 5-2. Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5-5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5-6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
- Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5-10. Supervisory Contact Module II Terminal Location
- Accessory Mounting Dimensions
- Figure 5-12. Remote Monitor Panel II Dimensions
- Figure 5-13. Relay Interface Module II Dimensions
- Figure 5-14. Supervisory Contact Module II Dimensions
- UNDERSTANDING UPS OPERATION
- Single UPS
- Figure 6-2. Path of Current Through the UPS in Online Mode
- Energy Saver System (ESS) Mode
- Bypass Mode
- Battery Mode
- Figure 6-4. Path of Current Through the UPS in Battery Mode
- Single UPS Unit System Oneline Configurations
- Figure 6-5. One UPM, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
- Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
- Figure 6-10. One UPM, Rectifier Feed, Battery System, IOM Configuration
- Figure 6-11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM
- Figure 6-12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM
- Figure 6-13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6-14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6-15. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode - Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode - Distributed Bypass
- Figure 6-18. Path of Current through the UPSs in Battery Mode - Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6-19. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations
- Figure 6-20. Typical Distributed Bypass System -Continuous Static Switch, 2+1 and 3+0 Configurations
- Figure 6-21. Typical Distributed Bypass System -Continuous Static Switch, 3+1 and 4+0 Configurations
- UPS OPERATING INSTRUCTIONS
- Circuit Breakers
- Status Indicators
- Figure 7-3. Parts of the Touch Screen
- Figure 7-4. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7-8. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7-15. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7-20. Battery Log Detail
- System Events Main Screen
- Figure 7-23. User Log Screen
- System Status Screen and Controls
- Figure 7-27. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7-33. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- System Overview Screen
- UPS Operation using the Color Touchscreen Control Panel
- Using the Remote Emergency Power-off Switch
- Figure 7-40. REPO Operation
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Single UPM Shutdown
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton
- Using the UPS LOAD OFF Command
- COMMUNICATION
- PredictPulse
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS MAINTENANCE
- Performing Preventive Maintenance
- Figure 9-1. ISBM and UPM Section Air Filter Locations - Continuous Static Switch
- Figure 9-2. FI-UPM Air Filter Location
- PERIODIC Maintenance
- Installing Batteries
- Maintenance Training
- PRODUCT SPECIFICATIONS
- UPS Output
- UPS Environmental
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TABLE OF CONTENTSii Eaton ® Power Xpert® 9395P-300 (300kVA, 300kW) UPS Installation and Operation Manual P-164000563—Rev 04 www.eaton.com/powerquality4.4.1 Connecting the Ground Braid Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84.4.2 Connecting Intercabinet CAN Cables and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104.5 Field Installed UPM Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124.6 Battery System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124.7 Distributed Bypass Tie Cabinet Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124.8 Installing UPS External and Battery Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-134.8.1 2-Hole Barrel Lug Terminations for Bus Bar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-134.8.2 External Power Wiring Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-144.8.3 Battery Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-214.9 Installing Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-224.9.1 TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) . . . . . . . . . . . . . . . 4-234.9.2 TB1 Battery Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-284.9.3 X-Slot Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-304.10 Installing a REPO Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-314.11 Installing Options, Accessories, and Distributed Bypass Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354.12 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354.13 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35INSTALLATION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36DISTRIBUTED BYPASS INSTALLATION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-375 INSTALLING OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.1 Installing an Optional Hot Sync CAN Bridge Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.2 Installing Distributed Bypass Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45.3 Installing an Optional Remote Monitor Panel II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85.4 Installing an Optional Relay Interface Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-115.5 Installing an Optional Supervisory Contact Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-125.6 Accessory Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-146 UNDERSTANDING UPS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.1 UPS System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.2 Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2.1 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2.2 Online Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26.2.3 Energy Saver System (ESS) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46.2.4 Variable Module Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46.2.5 Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56.2.6 Battery Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66.3 Single UPS Unit System Oneline Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86.4 Multiple UPS Distributed Bypass System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-216.4.1 Multiple UPS Parallel System Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-216.4.2 Online Mode - Distributed Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-226.4.3 Bypass Mode – Distributed Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-236.4.4 Battery Mode - Distributed Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-246.5 Multiple UPS Distributed Bypass System Oneline Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-267 UPS OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1 UPS Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 |
