Eaton Power Xpert 9395 Installation And Operation Manual Manual pdf 7 page image
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Eaton Power Xpert 9395 Installation And Operation Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. INTRODUCTION
  9. Single UPM and Two UPM Configurations
  10. Figure 1-2. 600V 2x UPM Configuration
  11. Single UPM Plus 1 UPM Configuration
  12. UPS Standard Features
  13. Advanced Battery Management
  14. Distributed Bypass System
  15. Energy Saver and High Alert Modes
  16. Battery System
  17. Using This Manual
  18. Symbols, Controls, and Indicators
  19. Getting Help
  20. SAFETY WARNINGS
  21. UPS INSTALLATION PLAN AND UNPACKING
  22. Installation Considerations
  23. V, 400V, 415V, and 480V Model Configurations
  24. Figure 3-1. Single UPM Configuration Dimensions
  25. Figure 3-2. Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
  26. Figure 3-3. Two UPM Configuration (Dimensions)
  27. V Model Configurations
  28. Figure 3-5. 600V Single UPM Configuration, Plus 1 FI-UPM
  29. Figure 3-6. 600V Two UPM Configuration
  30. Figure 3-7. Side View Dimensions and Center of Gravity Measurements
  31. UPS System Power Wiring Preparation
  32. UPS System Interface Wiring Preparation
  33. Distributed Bypass Power Wiring Preparation
  34. Figure 3-8. Single UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
  35. Figure 3-9. Two UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V)
  36. INSTALLATION
  37. Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
  38. Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
  39. Mechanically Joining the Sections (600V Models Only)
  40. Figure 4-4. ISBM and UPM Sections Joined
  41. Figure 4-5. ISBM Section to UPM Section Joining Brackets
  42. Electrically Connecting the Sections (600V Models Only)
  43. Figure 4-6. UPS Intercabinet Interface Harness Locations
  44. Connecting Intercabinet CAN Cables and Connectors
  45. Figure 4-8. Pl1 Interface Board Location
  46. Field Installed UPM Installation
  47. Installing UPS External and Battery Power Wiring
  48. External Power Wiring Installation
  49. Figure 4-12. ISBM and UPM Section Conduit and Wire Entry Locations
  50. Figure 4-13. Distributed Bypass Wire Length
  51. Figure 4-14. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models)
  52. Figure 4-15. ISBM Section Power Terminal Locations (600V Models)
  53. Figure 4-16. ISBM Section Power Terminal Detail – Section AA (380V, 400V, 415V, and 480V Models)
  54. Battery Power Wiring
  55. Installing Interface Connections
  56. TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
  57. Figure 4-18. ISBM Section Interface Terminal Locations
  58. Figure 4-19. Interface Terminal Detail
  59. Figure 4-21. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
  60. TB1 Battery Interface Connections
  61. Figure 4-22. Typical Battery Interface Connection – Common Battery System
  62. X-Slot Connections
  63. Installing a REPO Switch
  64. Figure 4-26. REPO Switch
  65. Figure 4-27. Normally-Open REPO Switch Wiring
  66. Figure 4-28. Normally-Closed REPO Switch Wiring
  67. Installing Options, Accessories, and Distributed Bypass Control Wiring
  68. INSTALLATION CHECKLIST
  69. DISTRIBUTED BYPASS INSTALLATION CHECKLIST
  70. INSTALLING OPTIONS AND ACCESSORIES
  71. Installing an Optional Hot Sync CAN Bridge Card
  72. Figure 5-2. Hot Sync CAN Bridge Card Connections
  73. Installing Distributed Bypass Control Wiring
  74. Figure 5-3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
  75. Figure 5-5. Distributed Bypass Pull-Chain Wiring without MOBs
  76. Figure 5-6. Distributed Bypass Pull-Chain Wiring with MOBs
  77. Installing an Optional Remote Monitor Panel II
  78. Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
  79. Figure 5-8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
  80. Installing an Optional Relay Interface Module II
  81. Installing an Optional Supervisory Contact Module II
  82. Figure 5-10. Supervisory Contact Module II Terminal Location
  83. Accessory Mounting Dimensions
  84. Figure 5-12. Remote Monitor Panel II Dimensions
  85. Figure 5-13. Relay Interface Module II Dimensions
  86. Figure 5-14. Supervisory Contact Module II Dimensions
  87. UNDERSTANDING UPS OPERATION
  88. Single UPS
  89. Figure 6-2. Path of Current Through the UPS in Online Mode
  90. Energy Saver System (ESS) Mode
  91. Bypass Mode
  92. Battery Mode
  93. Figure 6-4. Path of Current Through the UPS in Battery Mode
  94. Single UPS Unit System Oneline Configurations
  95. Figure 6-5. One UPM, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
  96. Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
  97. Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch FI-UPM
  98. Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
  99. Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
  100. Figure 6-10. One UPM, Rectifier Feed, Battery System, IOM Configuration
  101. Figure 6-11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM
  102. Figure 6-12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM
  103. Figure 6-13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
  104. Figure 6-14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
  105. Figure 6-15. Simplified Dual-Feed UPS with Maintenance Bypass Panel
  106. Multiple UPS Distributed Bypass System
  107. Online Mode - Distributed Bypass
  108. Bypass Mode – Distributed Bypass
  109. Battery Mode - Distributed Bypass
  110. Figure 6-18. Path of Current through the UPSs in Battery Mode - Distributed Bypass
  111. Multiple UPS Distributed Bypass System Oneline Configurations
  112. Figure 6-19. Typical Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations
  113. Figure 6-20. Typical Distributed Bypass System -Continuous Static Switch, 2+1 and 3+0 Configurations
  114. Figure 6-21. Typical Distributed Bypass System -Continuous Static Switch, 3+1 and 4+0 Configurations
  115. UPS OPERATING INSTRUCTIONS
  116. Circuit Breakers
  117. Status Indicators
  118. Figure 7-3. Parts of the Touch Screen
  119. Figure 7-4. Sign In or Password Request Screen
  120. Using the Main Menu Buttons
  121. Power Maps Screen (Online Mode)
  122. Figure 7-8. Average Efficiency Screen from Home Screen
  123. Power Maps Screen (Bypass Mode)
  124. Meters Summary Screen
  125. Input Meters Screen
  126. Figure 7-15. Output Meters Screen
  127. Input Meters Detail Screen
  128. Battery Meters Screens
  129. Figure 7-20. Battery Log Detail
  130. System Events Main Screen
  131. Figure 7-23. User Log Screen
  132. System Status Screen and Controls
  133. Figure 7-27. Module Control Detail Screen
  134. Settings Screen
  135. Configuration Options Screen
  136. Figure 7-33. Disable ESS Screen
  137. Statistics Basic Screen
  138. ESS Comparison Screen
  139. System Overview Screen
  140. UPS Operation using the Color Touchscreen Control Panel
  141. Using the Remote Emergency Power-off Switch
  142. Figure 7-40. REPO Operation
  143. Multiple UPS Distributed Bypass Operation
  144. Starting the Distributed Bypass System in Bypass Mode
  145. Single UPM Shutdown
  146. Single UPS Shutdown using Load Off
  147. Single UPS Shutdown using UPM Shutdown
  148. Single UPS Restart
  149. UPS and Critical Load Shutdown
  150. Using the UPS LOAD OFF Pushbutton
  151. Using the UPS LOAD OFF Command
  153. COMMUNICATION
  154. PredictPulse
  155. Power Management Software
  156. Remote Monitor Panel II
  157. Relay Interface Module II
  158. Supervisory Contact Module II
  159. UPS MAINTENANCE
  160. Performing Preventive Maintenance
  161. Figure 9-1. ISBM and UPM Section Air Filter Locations - Continuous Static Switch
  162. Figure 9-2. FI-UPM Air Filter Location
  163. PERIODIC Maintenance
  164. Installing Batteries
  165. Maintenance Training
  166. PRODUCT SPECIFICATIONS
  167. UPS Output
  168. UPS Environmental
Eaton Power Xpert 9395 Installation And Operation Manual Manual pdf 7 page image
TABLE OF CONTENTSEaton ® Power Xpert® 9395P-300 (300kVA, 300kW) UPS Installation and Operation Manual P-164000563—Rev 04 www.eaton.com/powerquality iii7.1.2 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.2 Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.3 Using the Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.3.1 Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37.3.2 Using the Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37.3.3 Using the Main Menu Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.3.4 Power Maps Screen (Online Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77.3.5 Power Maps Screen (Bypass Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97.3.6 Command Confirmation Pop-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97.3.7 Meters Summary Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107.3.8 Input Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-117.3.9 Input Meters Detail Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-137.3.10 Battery Meters Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-147.3.11 System Events Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-167.3.12 User Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-167.3.13 System Status Screen and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-187.3.14 Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-207.3.15 Configuration Options Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-217.3.16 Energy Advantage Architecture (EAA) Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-217.3.17 Statistics Basic Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-237.3.18 ESS Comparison Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-247.3.19 UPS Module Map Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-247.3.20 System Overview Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-257.4 UPS Operation using the Color Touchscreen Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-267.4.1 Starting the UPS in Online Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-267.4.2 Using the Remote Emergency Power-off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-277.5 Multiple UPS Distributed Bypass Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-297.5.1 Starting the Distributed Bypass System in Online Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-297.5.2 Starting the Distributed Bypass System in Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-307.5.3 Starting a Single UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-307.5.4 Single UPM Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-317.5.5 Single UPM Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-317.5.6 Single UPS Shutdown using Load Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-327.5.7 Single UPS Shutdown using UPM Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-337.5.8 Single UPS Restart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-347.5.9 UPS and Critical Load Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-357.5.10 Charger Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-357.5.11 Using the UPS LOAD OFF Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-367.5.12 Using the UPS LOAD OFF Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-377.5.13 Using the Remote Emergency Power-off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-388 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.1 X-Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.2 PredictPulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28.2.1 PredictPulse Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28.2.2 Installing PredictPulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28.3 Power Management Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38.4 Building Alarm Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
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