Eaton Power Xpert Plus 1 Installation And Operation Manual Manual pdf 107 page image
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Eaton Power Xpert Plus 1 Installation And Operation Manual

Also see for Power Xpert 9395: Installation and operation manualInstallation and operation manualInstallation and operation manualInstallation and operation manualInstallation and operation manual

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Contents
  1. important safety instructions
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Introduction
  11. Figure 1‐2. Power Xpert 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM
  12. Control Panel
  13. Maintenance Bypass Module
  14. Input Output Module Configuration
  15. Battery System
  16. Using This Manual
  17. Symbols, Controls, and Indicators
  18. For More Information
  19. Safety Warnings
  20. UPS Installation Plan and Unpacking
  21. Figure 3‐1. UPS Cabinet Dimensions (Front View)
  22. Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
  23. Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
  24. Figure 3‐6. UPS Cabinet Center of Gravity
  25. UPS System Power Wiring Preparation
  26. UPS System Interface Wiring Preparation
  27. Distributed Bypass Power Wiring Preparation
  28. Inspecting and Unpacking the UPS Cabinet
  29. Figure 3‐8. Power Xpert 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet
  30. UPS System Installation
  31. Figure 4‐1. Removing the Left Side Shipping Bracket
  32. Figure 4‐2. Removing the Right Side Shipping Bracket
  33. Field Installed UPM Installation
  34. Installing UPS External and Battery Power Wiring
  35. External Power Wiring Installation
  36. Figure 4‐4. Conduit and Wire Entry Locations
  37. Figure 4‐5. Distributed Bypass Wire Length
  38. Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
  39. Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
  40. Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
  41. Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
  42. Battery Power Wiring
  43. Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
  44. Installing Interface Connections
  45. Figure 4‐13. Interface Terminal Locations
  46. Figure 4‐14. Interface Terminal Detail
  47. Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
  48. TB1 Battery Interface Connections
  49. Figure 4‐17. Typical Battery Interface Connection – Common Battery System
  50. X-Slot Connections
  51. Installing a REPO Switch
  52. Figure 4‐21. Normally-Open REPO Switch Wiring
  53. Figure 4‐22. Normally‐Closed REPO Switch Wiring
  54. Installing Options, Accessories, and Distributed Bypass Control Wiring
  55. Installing Options and Accessories
  56. Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
  57. Installing Distributed Bypass Control Wiring
  58. Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
  59. Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
  60. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
  61. Installing an Optional Remote Monitor Panel II
  62. Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
  63. Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
  64. Installing an Optional Relay Interface Module II
  65. Installing an Optional Supervisory Contact Module II
  66. Figure 5‐10. Supervisory Contact Module II Terminal Location
  67. Figure 5‐11. Supervisory Contact Module II TB2
  68. Accessory Mounting Dimensions
  69. Figure 5‐13. Relay Interface Module II Dimensions
  70. Figure 5‐14. Supervisory Contact Module II Dimensions
  71. Understanding UPS Operation
  72. Single UPS
  73. Figure 6‐2. Path of Current Through the UPS in Online Mode
  74. Energy Saver System Mode
  75. Variable Module Management System
  76. Bypass Mode
  77. Battery Mode
  78. UPS System Oneline Configurations
  79. Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
  80. Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  81. Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
  82. Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  83. Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
  84. Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
  85. Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
  86. Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
  87. Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  88. Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  89. Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
  90. Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
  91. Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
  92. Multiple UPS Distributed Bypass System
  93. Online Mode – Distributed Bypass
  94. Bypass Mode – Distributed Bypass
  95. Battery Mode – Distributed Bypass
  96. Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
  97. Multiple UPS Distributed Bypass System Oneline Configurations
  98. Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
  99. Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
  100. Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
  101. UPS Operating Instructions
  102. Circuit Breakers
  103. Status Indicators
  104. Using the LCD and Pushbuttons
  105. Using the Menu
  106. Display Menu Operation
  107. System Status Screen and Controls
  108. Load Off Screen
  109. Starting the UPS in Bypass Mode
  110. Starting the UPMs
  111. Starting a Single UPM
  112. Transfer from Online to Bypass Mode
  113. Transfer from Bypass to Online Mode
  114. Transfer from Energy Saver to Online Mode
  115. Transfer from High Alert to Online Mode
  116. Transfer from Energy Saver to Bypass Mode
  117. Transfer from High Alert to Bypass Mode
  118. Transfer from High Alert to Energy Saver Mode
  119. Single UPM Shutdown
  120. UPS and Critical Load Shutdown
  121. Using the UPS LOAD OFF Pushbutton or Command
  122. Using the Remote Emergency Power-off Switch
  123. Multiple UPS Distributed Bypass Operation
  124. Starting the Distributed Bypass System in Bypass Mode
  125. Starting the UPS UPMs
  126. Single UPS Shutdown using Load Off
  127. Single UPS Shutdown using UPM Shutdown
  128. Single UPS Restart
  129. Charger Control
  130. Color Touchscreen Control Panel
  131. Using the Color Touchscreen Control Panel
  132. Figure 7‐11. Sign In or Password Request Screen
  133. Using the Main Menu Buttons
  134. Power Maps Screen (Online Mode)
  135. Figure 7‐15. Average Efficiency Screen from Home Screen
  136. Power Maps Screen (Bypass Mode)
  137. Meters Summary Screen
  138. Input Meters Screen
  139. Figure 7‐22. Output Meters Screen
  140. Input Meters Detail Screen
  141. Battery Meters Screens
  142. Figure 7‐27. Battery Log Detail
  143. System Events Main Screen
  144. Figure 7‐30. User Log Screen
  145. Figure 7‐34. Module Control Detail Screen
  146. Settings Screen
  147. Configuration Options Screen
  148. Figure 7‐40. Disable ESS Screen
  149. Statistics Basic Screen
  150. ESS Comparison Screen
  151. System Overview Screen
  152. UPS Operation using the Color Touchscreen Control Panel
  153. Communication
  154. eNotify Service
  155. Power Management Software
  156. Remote Monitor Panel II
  157. Relay Interface Module II
  158. Supervisory Contact Module II
  159. UPS Maintenance
  160. Performing Preventive Maintenance
  161. Figure 9‐1. UPS Filter Locations
  162. PERIODIC Maintenance
  163. BATTERY Maintenance
  164. Product Specifications
  165. UPS Output
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Power Xpert 9395Power Xpert Plus 1
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