Contents - important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Figure 1‐2. Power Xpert 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM
- Control Panel
- Maintenance Bypass Module
- Input Output Module Configuration
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
- Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- Figure 3‐8. Power Xpert 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Figure 4‐2. Removing the Right Side Shipping Bracket
- Field Installed UPM Installation
- Installing UPS External and Battery Power Wiring
- External Power Wiring Installation
- Figure 4‐4. Conduit and Wire Entry Locations
- Figure 4‐5. Distributed Bypass Wire Length
- Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
- Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
- Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
- Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
- Battery Power Wiring
- Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐13. Interface Terminal Locations
- Figure 4‐14. Interface Terminal Detail
- Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐17. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐21. Normally-Open REPO Switch Wiring
- Figure 4‐22. Normally‐Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- Installing Options and Accessories
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
- Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5‐10. Supervisory Contact Module II Terminal Location
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Figure 6‐2. Path of Current Through the UPS in Online Mode
- Energy Saver System Mode
- Variable Module Management System
- Bypass Mode
- Battery Mode
- UPS System Oneline Configurations
- Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
- Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
- Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
- UPS Operating Instructions
- Circuit Breakers
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- System Status Screen and Controls
- Load Off Screen
- Starting the UPS in Bypass Mode
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Transfer from Energy Saver to Online Mode
- Transfer from High Alert to Online Mode
- Transfer from Energy Saver to Bypass Mode
- Transfer from High Alert to Bypass Mode
- Transfer from High Alert to Energy Saver Mode
- Single UPM Shutdown
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Starting the UPS UPMs
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Charger Control
- Color Touchscreen Control Panel
- Using the Color Touchscreen Control Panel
- Figure 7‐11. Sign In or Password Request Screen
- Using the Main Menu Buttons
- Power Maps Screen (Online Mode)
- Figure 7‐15. Average Efficiency Screen from Home Screen
- Power Maps Screen (Bypass Mode)
- Meters Summary Screen
- Input Meters Screen
- Figure 7‐22. Output Meters Screen
- Input Meters Detail Screen
- Battery Meters Screens
- Figure 7‐27. Battery Log Detail
- System Events Main Screen
- Figure 7‐30. User Log Screen
- Figure 7‐34. Module Control Detail Screen
- Settings Screen
- Configuration Options Screen
- Figure 7‐40. Disable ESS Screen
- Statistics Basic Screen
- ESS Comparison Screen
- System Overview Screen
- UPS Operation using the Color Touchscreen Control Panel
- Communication
- eNotify Service
- Power Management Software
- Remote Monitor Panel II
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. UPS Filter Locations
- PERIODIC Maintenance
- BATTERY Maintenance
- Product Specifications
- UPS Output
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TABLE OF CONTENTSPower Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual 164201701 Rev 4 www.eaton.com/powerquality viiFigure 6‐2. Path of Current Through the UPS in Online Mode 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐3. Path of Current Through the UPS in Energy Saver Mode 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐4. Path of Current Through the UPS in Bypass Mode 6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐5. Path of Current Through the UPS in Battery Mode 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration 6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration 6-11. . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-12. . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-18. . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6-20. . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐19. Path of Current through the UPSs in Online Mode – Distributed Bypass 6-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐20. Path of Current through the UPSs in Bypass Mode – Distributed Bypass 6-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations) 6-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations) 6-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐1. UPS Controls and Indicators (Front Doors Removed) 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐2. UPS Control Panel 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐3. Parts of the LCD 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐4. Main Menu and Mimic Screen (Online Mode) 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐5. Typical System Status Screen 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐6. Load Off Screen 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐7. REPO Operation 7-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐8. Color Touchscreen Control Panel Location (Typical) 7-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐9. UPS Color Touchscreen Control Panel (Typical) 7-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐10. Parts of the Touch Screen 7-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐11. Sign In or Password Request Screen 7-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐12. Home Screen 7-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐13. Main Menu and Power Maps Screen (Online Mode) 7-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐14. Load kVA Screen from Home Screen 7-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐15. Average Efficiency Screen from Home Screen 7-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐16. Consumption Screen from Home Screen 7-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐17. Bypass Screen 7-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐18. Typical Command Confirmation Screen (Charger Off) 7-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐19. Meters Summary Screen 7-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐20. Input Meters Screen 7-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐21. Bypass Meters Screen 7-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐22. Output Meters Screen 7-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐23. Input Meters Detail Screen 7-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐24. Select Source Screen 7-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐25. Battery Meters Screen 7-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐26. Battery Log Screen 7-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐27. Battery Log Detail 7-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure 7‐28. Battery Log Summary Screen 7-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PreviousNext |