Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Repair Procedures
- Platform Controls
- Circuit Board
- Joystick
- Platfrom Controls Alarm
- Platform Components
- Platform Extension Deck
- Scissor Components
- Scissor Assembly, GS-2669 DC
- Scissor Assembly, GS-3369 DC
- Scissor Assembly, GS-4069 DC
- Wear Pads
- Lift Cylinders
- November
- Ground Controls
- Software Revision Level
- Machine Setup
- Auxiliary Platform Lowering
- Level Sensor - Models with Outriggers
- Service Override Mode
- Hydraulic Pump
- How to Calibrate the Hydraulic Pump
- Manifolds
- a Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the Oscillate Relief Valve
- How to Adjust the Steer Relief Valve
- How to Adjust the Platform Up Relief Valve - Models without Platform Overload
- Outrigger Manifold Components
- Valve Coils
- Hydraulic Tank
- Steer Cylinder
- Oscillate Cylinder
- Steer Angle Sensor
- Non-steer Axle Components
- Drive Hub
- Outrigger Components
- Outrigger Calibration
- Platform Overload Components
- Platform Overload Recovery
- Fault Codes
- GCON I/O Map
- Operation Indicator Codes (OIC)
- Troubleshooting "HXXX" and "PXXX" Faults
- Fault Inspection Procedure
- Type "HXXX" Faults
- Type "PXXX" Faults
- Type "UXXX" Faults
- Type "FXXX" Faults
- Type "CXXX" Faults
- Section 5 Schematics
- Electrical Schematic Abbreviations and Wire Color Legends
- Hydraulic Component Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Limit Switch Legend
- Fuse, Ground and Platform Control Boxes
- Fuse Box Layout, All Models
- Ground Control Box Layout, All Models
- Platform Control Box Layout, Models with 2 Speed Lift
- Control Box Layout, Models with Proportional Lift
- Electrical Schematics - ANSI / CSA
- Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (ANSI CSA) (to serial number GS6915-6388)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI CSA) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI CSA) (from serial number GS6915-7720)
- Electrical Schematic, GS-4069 DC with 2 Speed Lift, (ANSI / CSA) (to serial number GS6915-6388)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA) (from serial number GS6915-7720)
- Electrical Schematics - AS / CE
- Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (AS / CE to serial number GS6915-6388)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (AS CE) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (AS CE) (from serial number GS6915-7720)
- Electrical Schematic, GS-4069 DC with 2 Speed Lift, (AS / CE) (to serial number GS6915-6388)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (AS / CE) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (AS / CE) (from serial number GS6915-7720)
- Hydraulic Schematics
- Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to serial number GS6915-6388)
- Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from serial number GS6915-6389)
- Hydraulic Schematic, GS-4069 DC with 2 Speed Lift (to serial number GS6915-6388)
- Hydraulic Schematic, GS-4069 DC with Proportional Lift (from serial number GS6915-6389)
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Service and Repair Manual November 2016Fault Codes112 GS-2669 DC • GS-3369 DC • GS-4069 DC Part No. 1272220GTType "CXXX" FaultsType "CXXX" FaultsDTCNumberMessage onGCON LCDDescription Possible Causes Failure ModeC001 C001:GCON ECMFAULT TYPE 1GCON ECM CRC check error. • Incorrect software file.• GCON ECM internal failure.All functions inhibited.C004 C004:GCON ECMFAULT TYPE 4GCON ECM master switch error. • Short circuit in the master switch circuit.• GCON ECM.All functions inhibited.C005 C005:GCON ECMFAULT TYPE 5GCON ECM safety switch error. • Short circuit in the safety switch circuit.• GCON ECM.All functions inhibited.C006 C006:GCON ECMFAULT TYPE 6GCON input redundancy error. • Input conditioning circuit failure.• GCON ECM.All functions inhibited.C007 C007:GCON ECMFAULT TYPE 7GCON ECM inter-processorcommunication error.• Incorrectly programmed device.• Error in loading software on device.• GCON ECM.All functions inhibited.C008 C008:GCON ECMFAULT TYPE 8GCON ECM temperature sensorerror.• GCON ECM internal failure.• GCON ECM.All functions operate.C009 C009:GCON ECMFAULT TYPE 9GCON fault type 9. • Contact Genie support.C010 C010:SECONDARYNOT PROGRAMMEDSecondary not programmed. • Reinstall software• Contact Genie support.All functions inhibited.C021 C021:PCON NOTDETECTEDCommunication failure betweenGCON and PCON.• CAN communication failure.• CAN communication harness.• PCON disconnected.• GCON or PCON ECM.All functions inhibited.C023 C023:MACHINEMODEL FAULTDiscrepancy between modeldetected and model programmed.• Incorrect machine model programmed.• GCON or PCON ECM.All functions inhibited.C025 C025:SYSTEMFAULTPLAT OVLD:NOCALPlatform overload system notcalibrated.• Platform overload system not calibrated.• GCON or PCON ECM.All functions inhibited.C028 C028:SERVICEOVERRIDE MODE ONMachine is in service override mode. • Machine programmed for use in service override mode. All functions inhibitedexcept for down functionand up function.Platform can be elevatedonly once with themaximum elevate time ofXX seconds.Elevate time XX dependson machine model.C029 C029:SYSTEMFAULTOUTRIGGER:NoCalOutrigger fault, not calibrated. • Calibrate outriggers• Contact Genie support.All functions operate. Willnot lift above the downlimit switches.C030 C030:DCON RR ECMFAULT TYPE 01Hardware failure of the right reardrive controller.• Right rear DCON ECM. Performance reduced orall functions inhibited.C031 C031:DCON LR ECMFAULT TYPE 01Hardware failure of the left rear drivecontroller.• Left rear DCON ECM. Performance reduced orall functions inhibited.C032 C032:DCON RR ECMFAULT TYPE 02Setup initialization failure of the rightrear drive controller at systemstartup.• Drive input active at system startup.• Faulty drive joystick.• Incorrect software.D14• Right rear DCON ECM.Performance reduced ordrive inhibited or allfunctions inhibited.C033 C033:DCON LR ECMFAULT TYPE 02Setup initialization failure of the leftrear drive controller at systemstartup.• Drive input active at system startup.• Faulty drive joystick.• Incorrect software.D14• Left rear DCON ECM.Performance reduced ordrive inhibited or allfunctions inhibited.
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